Volvo XC60 Diesel Engines
from £2,200 to £3,800
Rebuilt units from £2,200 · Common codes: D4204T5, D4204T14, D5244T10, D5244T11
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Volvo XC60 D4204T/B4204T/B4204T11 Engine Solutions - UK Specialists
Get quotes from trusted UK Volvo XC60 engine specialists. Compare reconditioned & used engines for D4 to T8 Twin Engine - D4204T/B4204T covered. Get a quote before it's too late.
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12-Month Warranty
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Volvo XC60 Petrol Engines
from £2,800 to £4,500
Rebuilt units from £2,800 · Common codes: B4204T19, B4204T29, B4204T48, B6304T4
Volvo XC60 Hybrid Engines
from £4,000 to £7,500
Rebuilt units from £4,000 · Common codes: B4204T48, B4204T35, B4204TSH
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Supply & fit available - parts and labour from vetted specialistsInstant engine replacement quote - 100% free, no obligationEngine replacement near me - UK-wide specialist networkCompare reconditioned, rebuilt & used engine pricesSupply & fit available - parts and labour from vetted specialistsHow It Works
3 Simple Steps3 Simple Stepsto Finding the Best Volvo XC60 Replacement Engineto Finding the Best Volvo XC60 Replacement Engine
12-Month Warranty
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Most replacements completed within 3-5 days.
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↻ Last updated: 4 Aug 26, 9:26
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Rated 4.8 out of 5 by 1,081 verified customers who sourced reconditioned and used Volvo XC60 engines through EngineMarket.
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Variants We Cover
Volvo XC60 Engine ReplacementAll Variants Covered
Volvo XC60 3.2 SI6
B6324S 3.2L Petrol
Rebuilt Engines: £2,800-£4,000
Volvo XC60 Polestar Engineered Replacement
B4204T26/B4204T31 2.0L PHEV
Rebuilt Engines: £4,500-£8,000
Not sure which variant your Volvo XC60 is- Enter your registration number above - we'll identify the exact sub-model, engine code and compatible replacement options instantly.
XC60
Engine Codes
Volvo XC60 Engine CodesFull Technical Specifications & Replacement Guide
Every engine code fitted to the Volvo XC60 across all generations, with technical specs, compatible variants and trims, known failure points, and average rebuilt prices from UK specialists. Select any engine code to compare quotes.
Diesel Engines
Extracted from detailed diesel engine families across Volvo XC60 variants.
D4204T5 - 2.0L Diesel
Main replacement triggers are timing chain wear, EGR / cooling faults and turbo-control issues.
Compatible variants
D4 CoreD4 PlusD4 R-DesignD4 InscriptionD4 MomentumD4 EfficientDynamics
Avg. rebuilt price
£2,200 - £3,200
Supply only
Technical specifications
- Fuel type
- Diesel
- Engine size
- 2.0L
- Power output
- 179-190 hp
- Years fitted
- Check by registration
Common failures
- ●Main replacement triggers are timing chain wear, EGR / cooling faults and turbo-control issues.
- ●Confirm exact engine code and fitment before ordering.
- ●Ask for warranty and supply & fit terms.
Not sure which engine code?
Can't find your engine code- Enter your registration number above - we'll instantly identify the exact unit, its technical specifications, and live replacement prices from UK Volvo XC60 engine specialists. Every rebuilt engine comes with a minimum 12-month unlimited mileage warranty.
XC60
Common Problems
Volvo XC60 Engine Problems - What It Costs to Fix & When Replacement Makes Sense
The Volvo XC60's engine reliability varies significantly by powertrain: the D4/D5 diesels dominate UK replacement enquiries due to timing belt and injector issues, while Drive-E petrol units (T5/T6) face timing chain and supercharger concerns, and T8 hybrids require specialist attention for ERAD failures. Every rebuilt engine supplied through EngineMarket...
D4/D5 Diesel Timing Belt Failure - Why Preventative Replacement Saves Your XC60 Engine
D4/D5 Diesel Timing Belt Failure
Most affected vehicles
Volvo XC60 D4 (D4204T5D4204T14)
Volvo XC60 D4 (D4204T5, D4204T14), D5 (D5244T10, D5244T11) - 2010-2017
Failure mileage range
90,000-110,000 miles if belt not replaced per schedule
Typical failure window
Root cause
Rubber timing belt degrades with age and heat; if it snaps, valves collide with pistons on this interference engine, causing catastrophic damage requiring full replacement.
Repair options & estimated costs (UK ranges)
| Repair tier | Dealer price | Specialist price | What it involves | Longevity / suitability |
|---|---|---|---|---|
| Preventative Belt Kit Replacement - Full kit with tensioners, water pump | £1,200 - £1,800 | £750 - £1,200 | Replace timing belt, tensioners, idlers, water pump; reset service counter | Restores factory spec; recommended every 108k miles or 10 years |
| Post-Failure Cylinder Head Repair - Valves, guides, head skim | £2,800 - £4,200 | £1,800 - £2,900 | Remove head, replace bent valves, reseat guides, machine head surface | Only viable if block undamaged; high labour cost, limited longevity vs replacement |
| Full Replacement - Rebuilt Engine - Supply & fit with upgraded components | £3,500 - £5,200 | £2,200 - £3,800 | Fit rebuilt/reconditioned long block with upgraded timing components, bench-tested | Best value for high-mileage XC60; 12-month warranty; avoids hidden damage risks |
Our recommendation
If your XC60 D4/D5 is approaching 100k miles and the timing belt history is uncertain, invest in a preventative kit replacement-it's far cheaper than a snapped belt. However, if the belt has already failed or the engine has over 120k miles with oil consumption issues, a rebuilt engine with upgraded internals offers better long-term value and peace of mind.
Compare rebuilt D4204T5/D5244T10 engine prices for your Volvo XC60Replacement Engine Options
Volvo XC60 Engine TypesOptions, Costs & What to Expect
Every Volvo XC60 engine type is available through our UK network, with typical price ranges based on variant, engine code and budget.
Volvo XC60 Reconditioned Engines (Recon)£2,200 - £4,500((supply only))
Volvo XC60 Rebuilt Engines£2,400 - £5,200((supply only))
Volvo XC60 Used Engines£1,200 - £2,800((supply only))
Volvo XC60 Remanufactured Engines£3,200 - £7,500((supply only))
Volvo XC60 Refurbished Engines£1,800 - £3,400((supply only))
Compare Volvo XC60 engine prices with vetted UK suppliers
All engine types include a minimum 12-month unlimited mileage warranty when sourced through EngineMarket. Prices are typical UK market ranges based on historical quote data from our network and depend on exact engine code, variant, mileage and supplier. Use our free comparison tool above - enter your registration to get tailored quotes for your specific Volvo XC60 within hours.
Engine Sizes
Volvo XC60 Engines by SizeFind the Right Displacement for Your Variant
Every displacement fitted to the Volvo XC60 is listed below, with compatible engine codes, production years and common failure notes to help you identify the right replacement.
The 2.0L Drive-E diesel dominates UK XC60 replacement enquiries, powering D3 and D4 variants from 2014 onward with strong economy but requiring strict timing belt maintenance on pre-2016 units.
⚙
Engine Code(s)
D4204T4, D4204T5, D4204T14, D4204T23
▣
Compatible Models (UK)
D3/D4 Core, Plus, R-Design, Inscription
ϟ
Power output
Verified by registration
△
Common Failure Points
Injector seal leaks, timing belt wear (pre-2016), EGR clogging, DPF issues on short journeys
Production Years: P3 2014-2017; P5 2017-present
Get quotes for Volvo XC60 2.0L diesel enginesFuel Type
Volvo XC60 Engines by Fuel Type
Choose your Volvo XC60 engine by fuel type to compare realistic replacement prices, known issues, and compatible UK supply options - from early D5 diesels to the latest T8 Recharge hybrids.
Volvo XC60 Diesel Engines
DieselDiesel powers the majority of UK XC60s on the road, with the 2.0L D4 and 2.4L D5 dominating replacement enquiries due to high sales volume and known timing belt/injector failure patterns.
Common Volvo XC60 Diesel Engine Families
- •D4204T5 - Most common D4 code (2014-2017); injector seal leaks and timing belt concerns drive replacement demand
- •D5244T10 - Legendary 2.4L five-cylinder D5; piston ring wear and timing belt failures common on 80k+ mile examples
- •D4204T14 - Updated D4 with revised rings (2016+); reduced oil consumption but EGR/AdBlue faults appear on high mileage
Found In
- •P3 Generation (2008-2017) - D3/D4/D5 variants with 2.0L/2.4L diesels
- •P5 Generation (2017-present) - D4/B4 variants with 2.0L Drive-E and mild-hybrid technology
Known For
- •Strong motorway fuel economy and torque for towing
- •Timing belt failure risk on pre-2016 units if not replaced by 108k miles
- •Injector seal leaks causing diesel odour and rough idle on D4204T5
Typical Diesel Models
- •XC60 D4 Core/Plus/R-Design/Inscription
- •XC60 D5 AWD/R-Design/Inscription/PowerPulse
- •XC60 B4 Mild Hybrid Core/Plus/Ultimate
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Volvo XC60 Diesel Engines
DieselDiesel powers the majority of UK XC60s on the road, with the 2.0L D4 and 2.4L D5 dominating replacement enquiries due to high sales volume and known timing belt/injector failure patterns.
Common Volvo XC60 Diesel Engine Families
- •D4204T5 - Most common D4 code (2014-2017); injector seal leaks and timing belt concerns drive replacement demand
- •D5244T10 - Legendary 2.4L five-cylinder D5; piston ring wear and timing belt failures common on 80k+ mile examples
- •D4204T14 - Updated D4 with revised rings (2016+); reduced oil consumption but EGR/AdBlue faults appear on high mileage
Found In
- •P3 Generation (2008-2017) - D3/D4/D5 variants with 2.0L/2.4L diesels
- •P5 Generation (2017-present) - D4/B4 variants with 2.0L Drive-E and mild-hybrid technology
Known For
- •Strong motorway fuel economy and torque for towing
- •Timing belt failure risk on pre-2016 units if not replaced by 108k miles
- •Injector seal leaks causing diesel odour and rough idle on D4204T5
Typical Diesel Models
- •XC60 D4 Core/Plus/R-Design/Inscription
- •XC60 D5 AWD/R-Design/Inscription/PowerPulse
- •XC60 B4 Mild Hybrid Core/Plus/Ultimate
Volvo XC60 Petrol Engines
PetrolPetrol XC60 variants grew significantly from 2017 with the Drive-E family, offering strong performance but introducing timing chain and supercharger concerns on higher-mileage examples.
Common Volvo XC60 Petrol Engine Families
- •B4204T19 - T5 Drive-E petrol (2017-2021); timing chain tensioner wear and carbon buildup common failure points
- •B4204T29 - T6 twin-charged (2017-2021); supercharger clutch failure and timing chain concerns drive replacement enquiries
- •B6324S - 3.2L SI6 naturally aspirated (2009-2014); reliable but thirsty, oil sludge risk with extended intervals
Found In
- •P3 Generation (2008-2017) - 3.2L SI6 and 3.0L T6 petrol variants
- •P5 Generation (2017-present) - T5/T6 Drive-E and B5/B6 mild-hybrid petrol variants
Known For
- •Strong acceleration and refinement versus diesel counterparts
- •Timing chain tensioner wear causing cold-start rattles on early Drive-E units
- •Supercharger clutch failure on T6 variants leading to loss of low-end boost
Typical Petrol Models
- •XC60 T5 Core/Plus/R-Design/Inscription/Ultimate
- •XC60 T6 AWD/R-Design/Inscription/Ultimate
- •XC60 B5/B6 Mild Hybrid Core/Plus/Ultimate
Volvo XC60 Hybrid / Electrified Engines
MHEVThe T8 Twin Engine and Recharge plug-in hybrids combine petrol performance with electric efficiency, though ERAD failures and battery degradation require specialist replacement expertise.
Volvo XC60 Hybrid Engine Codes
- •B4204T48 - T8 Twin Engine (2018-2021); ERAD bearing failures common on 40k-80k mile examples
- •B4204TSH - Updated T8 Recharge (2021+); larger battery and improved thermal management
- •2.0L turbo petrol drives front wheels; electric motor (ERAD) drives rear axle for AWD and EV-only mode
Found In
- •XC60 T8 Twin Engine Plus/Ultimate (2018-2021)
- •XC60 T8 Recharge Core/Plus/Ultimate/Polestar Engineered (2021-present)
Important Notes
- •ERAD (Electric Rear Axle Drive) bearing failure is the most common hybrid-specific failure point
- •High-voltage battery degradation reduces EV-only range after 70k miles on early T8 units
- •Specialist hybrid-trained fitters required; not all engine suppliers can handle T8 replacements
Not sure which fuel type your Volvo XC60 has- Enter your registration number above to instantly identify your engine code, fuel system and compatible replacement options - all backed by a minimum 12-month unlimited mileage warranty from UK Volvo XC60 specialists.
Engine YearsGet quotes for 2008-2010 Volvo XC60 replacement engines →
Volvo XC60 Engines by YearWhat Was Fitted & WhenVolvo XC60 Engines by Year - What Was Fitted & When
This technical timeline covers all major engine changes across the Volvo XC60's production history, organised so owners can quickly identify their engine and compare rebuilt prices from UK specialists.
⚙Key Changes
- ✓XC60 debuts on Volvo P3 platform shared with S80/V70
- ✓Initial engines: D5 2.4L diesel, 3.2L SI6 petrol, later 3.0L T6 turbo petrol added
- ✓AWD standard on higher-spec variants; FWD available on base D5 in some markets
▣Main Engines
D5244T4- 2.4L diesel (185 hp) (D5 AWD)
D5244T5- 2.4L diesel (163 hp) (2.4D AWD)
B6324S- 3.2L petrol (238 hp) (3.2 AWD)
B6304T2- 3.0L turbo petrol (285 hp) (T6 AWD, 2009-2010)
▰Popular Models
- •Volvo XC60 D5 SE
- •Volvo XC60 D5 SE Lux
- •Volvo XC60 3.2 SE
- •Volvo XC60 T6 R-Design
🔧Known For
- ✓Robust five-cylinder diesel character with strong torque for towing
- ✓3.2L SI6 praised for smoothness but criticised for fuel consumption
- ✓Early T6 3.0L turbo delivers strong performance but rare in UK market
- ✓Timing belt replacement critical on D5 units by 108k miles to avoid catastrophic failure
Engine Codes Covered:
D5244T4D5244T5B6324SB6304T2Not sure which year your Volvo XC60 was built- Enter your registration number and we'll identify the exact engine, model year, and compatible replacement options instantly - all backed by a minimum 12-month warranty from UK Volvo XC60 specialists.
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