Volvo V40 Diesel Engines
from £1,400 to £4,800
Rebuilt units from £1,400 · Common codes: D4204T14, D4204T9, D4204T8, D4162T
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Volvo V40 D4162T/D4204T/B4164T Engine Solutions - UK Specialists
Get quotes from trusted UK Volvo V40 engine specialists. Compare reconditioned & used engines for D2 to T5 - D4162T/D4204T/B4164T covered. Get a quote before it's too late.
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12-Month Warranty
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Volvo V40 Petrol Engines
from £1,200 to £4,200
Rebuilt units from £1,200 · Common codes: B4154T4, B4204T19, B4204T41, B4154T3
Volvo V40 Performance Engines
from £3,200 to £8,500
Rebuilt units from £3,200 · Common codes: B5254T14, B5254T12, B4204T41 (T5, Cross Country)
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Supply & fit available - parts and labour from vetted specialistsInstant engine replacement quote - 100% free, no obligationEngine replacement near me - UK-wide specialist networkCompare reconditioned, rebuilt & used engine pricesSupply & fit available - parts and labour from vetted specialistsHow It Works
3 Simple Steps3 Simple Stepsto Finding the Best Volvo V40 Replacement Engineto Finding the Best Volvo V40 Replacement Engine
12-Month Warranty
Supply & Fit Available
Nationwide Delivery
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Most replacements completed within 3-5 days.
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↻ Last updated: 4 Aug 26, 9:26
Customer Reviews
Trusted by Volvo V40 Owners Across the UK
Rated 4.8 out of 5 by 1,081 verified customers who sourced reconditioned and used Volvo V40 engines through EngineMarket.
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Variants We Cover
Volvo V40 Engine ReplacementAll Variants Covered
Volvo V40 T5
B4204T41/B5254T14 2.5L Petrol
Rebuilt Engines: £3,200-£8,500
Volvo V40 Legacy 5-Cylinder
B5204T/B5254T 2.5L Petrol
Rebuilt Engines: £2,800-£7,500
Not sure which variant your Volvo V40 is- Enter your registration number above - we'll identify the exact sub-model, engine code and compatible replacement options instantly.
V40
Engine Codes
Volvo V40 Engine CodesFull Technical Specifications & Replacement Guide
Every engine code fitted to the Volvo V40 across all generations, with technical specs, compatible variants and trims, known failure points, and average rebuilt prices from UK specialists. Select any engine code to compare quotes.
Diesel Engines
Extracted from detailed diesel engine families across Volvo V40 variants.
D4204T14 - 2.0L Diesel
Main replacement triggers are timing chain wear, EGR / cooling faults and turbo-control issues.
Compatible variants
D4 MomentumD4 R-DesignD4 SE LuxD4 InscriptionCross Country D4
Avg. rebuilt price
£1,400 - £4,800
Supply only
Technical specifications
- Fuel type
- Diesel
- Engine size
- 2.0L
- Power output
- 177-190 hp
- Years fitted
- 2013-2019
Common failures
- ●Main replacement triggers are timing chain wear, EGR / cooling faults and turbo-control issues.
- ●Confirm exact engine code and fitment before ordering.
- ●Ask for warranty and supply & fit terms.
Not sure which engine code?
Can't find your engine code- Enter your registration number above - we'll instantly identify the exact unit, its technical specifications, and live replacement prices from UK Volvo V40 engine specialists. Every rebuilt engine comes with a minimum 12-month unlimited mileage warranty.
V40
Common Problems
Volvo V40 Engine Problems - What It Costs to Fix & When Replacement Makes Sense
The Volvo V40's engine range is generally robust, but the VEA diesel D4204T14 and Drive-E petrol B4154T4 units dominate replacement enquiries due to timing chain and balance shaft issues. Every rebuilt engine supplied through EngineMarket includes upgraded internal components designed to address the original failure point - plus a minimum 12-month unlimited...
Volvo V40 D4 Timing Chain Failure - Why D4204T14 Engines Fail Prematurely
Volvo V40 D4 Timing Chain Failure
Most affected vehicles
Volvo V40 D4Cross Country D4 (2013-2019
Volvo V40 D4, Cross Country D4 (2013-2019, D4204T14)
Failure mileage range
60,000-100,000 miles
Typical failure window
Root cause
Timing chain tensioner wear allows chain stretch, causing rattling noise and potential valve timing loss.
Repair options & estimated costs (UK ranges)
| Repair tier | Dealer price | Specialist price | What it involves | Longevity / suitability |
|---|---|---|---|---|
| Minor - Preventative Chain Replacement | £1,800 - £2,800 | £950 - £1,600 | Replace chain, tensioner, guides before catastrophic failure | Viable if caught early; prevents engine damage |
| Full Replacement - Rebuilt D4204T14 Engine | £4,200 - £7,500 | £1,400 - £4,800 | Supply & fit rebuilt engine with upgraded tensioner, bench tested, 12-month warranty | Best value for high-mileage or failed units; addresses root cause |
Our recommendation
If your D4 V40 has under 80k miles and shows early rattling, a preventative chain replacement offers better value. For engines over 100k miles or with confirmed failure, a rebuilt D4204T14 with upgraded components is the most reliable long-term solution.
Compare rebuilt D4204T14 engine prices for your Volvo V40Replacement Engine Options
Volvo V40 Engine TypesOptions, Costs & What to Expect
Every Volvo V40 engine type is available through our UK network with typical price ranges based on variant, engine code and budget.
Volvo V40 Reconditioned Engines (Recon)£1,200 - £4,200((supply only))
Volvo V40 Rebuilt Engines£1,400 - £4,800((supply only))
Volvo V40 Used Engines£800 - £2,800((supply only))
Volvo V40 Remanufactured Engines£2,800 - £8,500((supply only))
Volvo V40 Refurbished Engines£950 - £3,200((supply only))
Compare Volvo V40 engine prices with vetted UK suppliers
All engine types include a minimum 12-month unlimited mileage warranty when sourced through EngineMarket. Prices are typical UK market ranges based on historical quote data from our network and depend on exact engine code, variant, mileage and supplier. Use our free comparison tool above - enter your registration to get tailored quotes for your specific Volvo V40 within hours.
Engine Sizes
Volvo V40 Engines by SizeFind the Right Displacement for Your Variant
Every displacement fitted to the Volvo V40 is listed below, with compatible engine codes, production years and common failure notes to help you identify the right replacement.
The 1.6L PSA-sourced diesel powered early D2 V40 models (2012-2015), offering strong economy but requiring careful emissions system maintenance on urban-driven examples.
⚙
Engine Code(s)
D4162T
▣
Compatible Models (UK)
D2 Kinetic, D2 Momentum
ϟ
Power output
Verified by registration
△
Common Failure Points
EGR cooler leak, turbo oil feed pipe failure, timing belt tensioner wear
Production Years: 2012-2015
Get quotes for Volvo V40 1.6L diesel enginesFuel Type
Volvo V40 Engines by Fuel Type
Choose your Volvo V40 engine by fuel type to compare realistic replacement prices, known issues, and compatible UK supply options - from economical D2 diesel to high-performance T5 petrol.
Volvo V40 Diesel Engines
DieselDiesel V40 models (D2/D3/D4) dominate UK replacement enquiries due to high urban mileage and emissions system complexity, with the D4204T14 twin-turbo unit generating the most search volume.
Common Volvo V40 Diesel Engine Families
- •D4204T14 - flagship D4 twin-turbo, timing chain and inlet manifold recall concerns
- •D4204T9 - mid-range D3 single-turbo, EGR/DPF clogging on short journeys
- •D4162T - early D2 PSA unit, turbo oil feed and EGR cooler issues
Found In
- •Pre-facelift V40 (2012-2015) - D4162T, D4204T8
- •Facelift V40 (2015-2019) - D4204T9, D4204T14
- •Cross Country variants (2013-2019) - D4204T14 AWD
Known For
- •Strong motorway fuel economy and torque for loaded driving
- •Timing chain tensioner wear on D4204T14 between 60k-100k miles
- •EGR/DPF failures on urban-driven D2/D3 units triggering limp mode
Typical Diesel Models
- •D2 Kinetic/Momentum
- •D3 R-Design/SE Lux
- •D4 Inscription/Cross Country
1 of 3
Volvo V40 Diesel Engines
DieselDiesel V40 models (D2/D3/D4) dominate UK replacement enquiries due to high urban mileage and emissions system complexity, with the D4204T14 twin-turbo unit generating the most search volume.
Common Volvo V40 Diesel Engine Families
- •D4204T14 - flagship D4 twin-turbo, timing chain and inlet manifold recall concerns
- •D4204T9 - mid-range D3 single-turbo, EGR/DPF clogging on short journeys
- •D4162T - early D2 PSA unit, turbo oil feed and EGR cooler issues
Found In
- •Pre-facelift V40 (2012-2015) - D4162T, D4204T8
- •Facelift V40 (2015-2019) - D4204T9, D4204T14
- •Cross Country variants (2013-2019) - D4204T14 AWD
Known For
- •Strong motorway fuel economy and torque for loaded driving
- •Timing chain tensioner wear on D4204T14 between 60k-100k miles
- •EGR/DPF failures on urban-driven D2/D3 units triggering limp mode
Typical Diesel Models
- •D2 Kinetic/Momentum
- •D3 R-Design/SE Lux
- •D4 Inscription/Cross Country
Volvo V40 Petrol Engines
PetrolPetrol V40 models (T2/T3/T4/T5) offer smoother refinement and lower emissions complexity, with Drive-E 1.5L/2.0L units dominating post-2015 production.
Common Volvo V40 Petrol Engine Families
- •B4154T4 - T3 1.5L three-cylinder, balance shaft and turbo actuator concerns
- •B4204T19 - T4 2.0L four-cylinder, generally reliable with turbo maintenance needs
- •B4204T41 - T5 high-output 2.0L, performance-focused with specialist rebuild requirements
Found In
- •Pre-facelift V40 (2012-2014) - legacy five-cylinder B5254T14
- •Facelift V40 (2015-2019) - Drive-E B4154T4, B4204T19, B4204T41
- •Cross Country variants (2015-2019) - B4204T41 AWD
Known For
- •Smoother, quieter operation compared to diesel equivalents
- •Balance shaft wear on early B4154T4 T3 units after 70k miles
- •Turbo wastegate sticking on B4204T19 T4 models under hard use
Typical Petrol Models
- •T2 Kinetic/Momentum
- •T3 R-Design/SE Lux
- •T4/T5 Inscription/Cross Country
Volvo V40 Mild Hybrid (MHEV) Engines
MHEVLate-production V40 models did not receive mild hybrid technology; all UK V40 engines are conventional combustion units without electrified assistance.
Volvo V40 MHEV Engine Codes
- •None fitted to UK-market V40 models
- •Not applicable to Volvo V40 model range
- •MHEV technology introduced on newer Volvo models post-V40 discontinuation
Found In
- •No UK V40 variants feature MHEV technology
Important Notes
- •All Volvo V40 engines are conventional petrol or diesel combustion units
- •No battery or electric motor replacement considerations for V40 engine swaps
- •Replacement engine compatibility follows standard combustion engine rules
Not sure which fuel type your Volvo V40 has- Enter your registration number above to instantly identify your engine code, fuel system and compatible replacement options - all backed by a minimum 12-month unlimited mileage warranty from UK Volvo V40 specialists.
Engine YearsGet quotes for 2012-2014 Volvo V40 replacement engines →
Volvo V40 Engines by YearWhat Was Fitted & WhenVolvo V40 Engines by Year - What Was Fitted & When
This section covers all major engine changes across the Volvo V40's UK production timeline (2012-2019), organised so owners can quickly identify their engine and compare rebuilt prices from specialists.
⚙Key Changes
- ✓Volvo V40 model launch in UK market (2012)
- ✓Introduction of PSA DV6 1.6L diesel (D4162T) for D2 variants
- ✓Legacy B5254T 2.5L five-cylinder turbo petrol for early T5 models
- ✓Pre-facelift exterior and interior design language
▣Main Engines
D4162T- 1.6L diesel (D2)
D4204T8- 2.0L diesel (early D3)
B5254T14- 2.5L petrol turbo (T5)
▰Popular Models
- •Volvo D2 Kinetic
- •Volvo D3 Momentum
- •Volvo T5 R-Design
🔧Known For
- ✓Strong initial sales driven by efficient D2 diesel pricing
- ✓PSA diesel reliability concerns emerging on high-mileage urban examples
- ✓Five-cylinder T5 praised for characterful performance but complex turbo system
- ✓Early production coolant hose issues leading to recall R/2018/377
Engine Codes Covered:
D4162TD4204T8B5254T14Not sure which year your Volvo V40 was built- Enter your registration number and we'll identify the exact engine, model year, and compatible replacement options instantly - all backed by a minimum 12-month warranty from UK Volvo V40 specialists.
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