Volvo B4164T Engine - Replacement Cost,Problems & Compatibility

The 1.6-litre four-cylinder T4 petrol - a Ford EcoBoost-derived engine fitted to the Volvo V40, C30 and more from 2010 to 2015 - with reconditioned units from £2,200 and known coolant, timing chain and turbo issues to watch for.

Volvo B4164T engine replacement UK - reconditioned and rebuilt prices

Supply & Fit Available

12-Month Warranty

Nationwide Delivery

100+ Suppliers

Used from
£800
Reconditioned from
£2,200
Rebuilt from
£3,200
GB

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Key Specs

Volvo B4164T - Specifications at a Glance

Volvo B4164T engine replacement UK - reconditioned and rebuilt prices
Engine Code
B4164T (Ford EcoBoost-derived 1.6L turbo)
Fuel
Petrol
Configuration
1.6L inline-4, turbocharged, DOHC 16-valve, direct injection
Power Output(s)
180 hp (132 kW) at 5,700 rpm; 240 Nm torque at 1,600-5,000 rpm
Years Produced
2010-2015
UK Models Fitted
V40, C30, S40, V50, C70 - full list in Compatibility below
2025 UK Replacement Requests
[figure not in proprietary data]
Replaced
B5254T (2.5L five-cylinder T5) in some applications
Replaced By
B4204T (VEA 2.0L T5)
Most Common Failure
Coolant loss / head gasket failure; timing chain stretch; turbocharger wear
Reconditioned Price Range
£2,200-£3,500 supply-only

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Minimum 12-month warranty on reconditioned and rebuilt options

Volvo V40
01

Volvo V40

Generation/Chassis
First generation (2012-2019)
Badge(s)
T4
Years
2012-2015
Volvo C30
02

Volvo C30

Generation/Chassis
First generation (2006-2013)
Badge(s)
T4
Years
2010-2013
Volvo S40
03

Volvo S40

Generation/Chassis
Second generation (2004-2012)
Badge(s)
T4
Years
2010-2012
Volvo V50
04

Volvo V50

Generation/Chassis
Second generation (2004-2012)
Badge(s)
T4
Years
2010-2012
Volvo C70
05

Volvo C70

Generation/Chassis
Second generation (2006-2013)
Badge(s)
T4
Years
2010-2013
CROSS-BRAND

B4164T is documented across 5 BMW applications spanning Volvo V40, Volvo C30, Volvo S40, Volvo V50, Volvo C70. Registration lookup confirms the exact suffix before quotes are sent.

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Prices

Volvo B4164T Engine Replacement Cost (UK)

Volvo B4164T pricing visual
Condition
Supply Only
Fitted
(Independent Specialist)
Typical Warranty
Used
£800-£1,500£1,400-£2,3003-6 months
Reconditioned
£2,200-£3,500£2,800-£4,30012-24 months
Rebuilt
£3,200-£4,800£3,800-£5,60012-24 months

All figures , based on UK specialist quotes and marketplace observations [THIRD-PARTY].

Labour Guide

Fitting a B4164T typically takes 8-11 hours at £65-£85/hr (independent) - confirm exact labour when comparing quotes.

Price Factors

What moves the price on a B4164T replacement is whether the timing chain, turbocharger and cooling system have been addressed on the donor unit. The B4164T is known for coolant loss (head gasket or block porosity), timing chain stretch, and turbo wear. A used unit with documented chain replacement and cooling system health commands a premium. Also note that Volvo and Ford variants differ - ensure you're buying a Volvo-spec B4164T, not a Ford-spec engine with incompatible ancillaries. See our full reconditioned engine cost guide.

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B4164T engine quote visual
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Common Problems

Volvo B4164T Engine Problems - What Actually Fails

Every engine has its weak points. Here are the known issues with the B4164T, based on real-world data and verified failure patterns.

Verified issue focus: Coolant loss / head gasket failure; timing chain stretch; turbocharger wear.

Volvo B4164T common problems visual
1. Coolant Loss / Head Gasket Failure - 1.6 EcoBoost family-wide issue
Typical onset:
60,000-100,000 miles
What happens:

The B4164T / Ford 1.6 EcoBoost has a well-documented weakness with coolant loss. It can occur through head gasket failure, porous cylinder heads (especially on earlier units), or coolant pipe leaks. Symptoms include low coolant warning lights, overheating, white smoke from the exhaust, and misfire codes. If ignored, overheating can cause catastrophic engine damage including warped cylinder heads and scored cylinder bores.

Repair vs replace:

Head gasket replacement (£800-£1,500) can resolve the issue if caught early. If the head has warped or the block is porous, the engine may be beyond economical repair - full replacement is required. Many specialists recommend a pressure test and coolant system inspection before buying any used B4164T. Read our full coolant loss guide

Read more about this issue
2. Timing Chain Stretch - B4164T-specific
Typical onset:
80,000-120,000 miles
What happens:

The B4164T uses a timing chain, not a belt. Chain stretch and tensioner wear are known issues on higher-mileage units. Symptoms include a metallic rattle on cold start (chain slapping), rough running, and engine management lights (camshaft/crankshaft correlation codes). If the chain jumps teeth, valves can strike pistons - catastrophic failure.

Repair vs replace:

Timing chain replacement (£600-£1,200) resolves the issue. It's a labour-intensive job requiring special tools. Many specialists recommend replacing the chain, tensioner, guides and VVT sprockets as a set. If the chain has jumped, valve damage is likely - full engine replacement may be required. Read our full timing chain failure guide

Read more about this issue
3. Turbocharger Wear - higher-mileage units
Typical onset:
80,000-150,000 miles
What happens:

The B4164T's turbocharger is a key wear item, particularly on cars that haven't had regular oil changes. Symptoms include loss of power, whistling or whining noises from the turbo, blue smoke on start-up, and oil consumption. The turbo's oil feed and return lines can also become clogged with sludge, accelerating wear.

Repair vs replace:

Turbo refurbishment (£400-£800) can restore function if damage is limited to bearings and seals. Replacement (£800-£1,500) is required for shaft or turbine damage. Regular oil changes with the correct spec are essential for turbo longevity.

Read more about this issue

Post-2013 B4164T units (and Ford 1.6 EcoBoost engines with the revised cylinder head casting) are less prone to the coolant loss / porous head issues that affected earlier units (2010-2012). However, timing chain stretch and turbo wear remain concerns across all years. Regular maintenance - including oil changes every 10,000 miles and coolant system pressure tests - makes a significant difference.

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Engine Variants

How to Confirm You Have the B4164T

The B4164T is a specific Volvo engine code for the Ford 1.6 EcoBoost. The code tells you it's a 1.6-litre four-cylinder turbo, but there are different versions depending on power output and ECU calibration. The following are the common variants: - B4164T - 180hp (132kW), 2010-2015, the standard T4 tune used in V40, C30, S40, V50, C70 - B4164T3 - 150hp, lower-output variant, used in some markets - B4164T5 - 180hp, similar to the standard T4 but with different emissions calibration - B4164T8 - 180hp, later variant with revised emissions hardware Where the code is found: The B4164T sub-code is printed on a sticker on the timing cover and on the V5C registration document under "Engine number". The first three characters (B41) indicate the 1.6-litre petrol family, and the final digits give the specific variant. Commonly confused codes: The B4164T is often mistaken for the B4204T (VEA 2.0-litre T5) - a completely different engine family, used in facelifted V40s and later models. Also note the B4164S (1.6-litre non-turbo) - a completely different engine with no turbocharger and different internals. Only a B4164T should replace a B4164T.

B4164T variant reference

Not sure which sub-code you have- Enter your registration above and we'll confirm your exact B4164T fitment before any quotes are sent.

Easily Confused
Volvo B5254T engine

B5254T (2.5L five - cylinder T5): The older five-cylinder 2.5-litre turbo that preceded the B4164T in Volvo's P1-platform cars (C30, S40, V50). The B5254T is a completely different engine - five cylinders, larger displacement, more characterful but heavier and thirstier. The B4164T was Volvo's move to the smaller, more efficient Ford EcoBoost platform for the T4 badge.

Alternative / Next-Gen Code
Volvo B4204T engine

B4204T (2.0L VEA T5): The VEA 2.0 - litre T5 that replaced the B4164T in facelifted V40s (2015+) and later Volvo models. The B4204T is a Volvo-designed engine with different architecture, direct injection, and improved reliability. Not a straight swap - different mounts, ECU, ancillaries and wiring.

Related JLR Variants
Volvo B4164S engine

B4164S (1.6L non - turbo): The naturally aspirated version of the 1.6-litre petrol - shares the same block but has no turbocharger, different pistons (lower compression), and different ECU. Not interchangeable with the B4164T; the turbo, injectors, pistons and ECU are all different.

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Buying Guide

Buying a Replacement B4164T - What to Choose

Choosing the right replacement route depends on your budget, risk tolerance, and ownership goals. Here's a breakdown of your options.

Used:

** A used B4164T can make sense for older V40, C30 or S40/V50 examples where the car's value is under £2,500. **Crucially:** only buy a used unit with documented timing chain replacement history, a coolant system pressure test report (to check for head/block porosity), and proof of regular oil changes. A used engine without these is a gamble - the coolant loss and timing chain issues are too common to ignore. Also confirm it's a Volvo-spec B4164T, not a Ford-spec engine with incompatible ancillaries. Used engines service

Reconditioned:

** A proper B4164T recon addresses the timing chain, tensioner, guides and VVT sprockets, the cooling system (including head gasket replacement and pressure test), turbocharger inspection or refurbishment, and a full oil system flush. This is the right call for any car worth over £3,500 where you plan to keep it for 2+ years. Most recon units come with a 12-month warranty and have had all the common issues proactively fixed. Reconditioned engines service

Rebuilt:

** A full B4164T rebuild is rarely cost-effective compared to a reconditioned exchange unit - the labour to strip, inspect and rebuild a 1.6-litre turbo with new pistons, rings, bearings and cylinder head work typically exceeds £3,000 before parts. Only consider a rebuild for a low-mileage, high-spec car (e.g. a V40 T4 R-Design or a C30 T4) where the chassis is immaculate and you have a Ford/Volvo specialist who knows the EcoBoost engine family intimately. Rebuilt engines service

Supply & Fit Line:

** All replacement engines through our network are supplied with 12-month warranty and can be fitted by Volvo and Ford specialists nationwide. Supply & fit service

Vehicle Value Note:

** The B4164T sits in relatively low-value P1-platform cars - V40, C30, S40, V50 and C70. A V40 or C30 T4 valued under £3,000 with a reconditioned engine at £2,200-£3,500 may represent 70-100% of the car's value - evaluate scrap value before committing. For low-mileage, well-specified cars (R-Design or polestar-tuned), the investment may be justified. Be honest about the car's body condition, rust, mileage and MOT history before deciding.

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Related Engines

Engines Related to the Volvo B4164T

Explore engines that are closely related to the Volvo B4164T, including its predecessor, successor, and key family variants.

Predecessor

Volvo B5254T engine

B5254T (2.5L five - cylinder T5): The older five-cylinder 2.5-litre turbo that preceded the B4164T in Volvo's P1-platform cars (C30, S40, V50). The B5254T is a completely different engine - five cylinders, larger displacement, more characterful but heavier and thirstier. The B4164T was Volvo's move to the smaller, more efficient Ford EcoBoost platform for the T4 badge.

Successor

Volvo B4204T engine

B4204T (2.0L VEA T5): The VEA 2.0 - litre T5 that replaced the B4164T in facelifted V40s (2015+) and later Volvo models. The B4204T is a Volvo-designed engine with different architecture, direct injection, and improved reliability. Not a straight swap - different mounts, ECU, ancillaries and wiring.

Sibling

Volvo B4164S engine

B4164S (1.6L non - turbo): The naturally aspirated version of the 1.6-litre petrol - shares the same block but has no turbocharger, different pistons (lower compression), and different ECU. Not interchangeable with the B4164T; the turbo, injectors, pistons and ECU are all different.

Sibling

Volvo D4164T engine

D4164T (1.6L diesel): The diesel counterpart in the 1.6 - litre family - shares the same block architecture but is fundamentally different in fuelling, compression and ancillaries. If your car is diesel, you're on the wrong page.

Cross-Brand Twin

Ford 1.6 EcoBoost engine

Ford 1.6 EcoBoost (R9DA, R9DB, R9DC): The B4164T is a Ford EcoBoost engine - the same 1.6-litre turbo used in Ford Focus ST (250hp), Fiesta ST (197hp), Mondeo (158hp), Kuga (150-180hp) and C-Max. Important: Ford and Volvo variants are not interchangeable without matching ECU, turbo, ancillaries and engine mounts. The Volvo-spec B4164T has different engine mounts, coolant and oil plumbing, and ECU calibration. Only source a Volvo-spec B4164T for a Volvo application unless you are confident in cross-compatibility of every component.

Cross-Brand Twin

Ford Focus ST engine

Ford 1.6 EcoBoost (higher output): The high - output 1.6 EcoBoost used in the Focus ST (250hp) and Fiesta ST (197hp) is the same physical engine but with a larger turbocharger, different injectors and different ECU calibration. Not suitable for a Volvo application without full hardware and software matching.

FAQ

Volvo B4164TFrequently Asked Questions

How much does a Volvo B4164T engine replacement cost-

Reconditioned supply-only units start from £2,200, with fitted prices typically £2,800-£4,300 including labour. Used units are cheaper at £800-£1,500 supply-only, but carry higher risk unless the timing chain, cooling system and turbo have been documented. The final price depends on the donor's service history and whether the common failure points (coolant system, timing chain, turbo) have been addressed. Reconditioned: £2,200-£3,500 supply-only. Used: £800-£1,500 supply-only. Labour: 8-11 hours at £65-£85/hr.

  • Reconditioned: £2,200-£3,500 supply-only
  • Used: £800-£1,500 supply-only
  • Labour: 8-11 hours at £65-£85/hr
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What is the common failure on the B4164T engine-

The most common issues are coolant loss (often from head gasket failure or porous cylinder heads), timing chain stretch and tensioner wear, and turbocharger wear at higher mileages. The coolant loss is the most critical - if ignored, it can lead to overheating and catastrophic engine damage. The timing chain can stretch over time, causing rattle on cold start and potentially jumping teeth. Regular maintenance and early diagnosis are essential. Coolant loss: head gasket or porous block - pressure test recommended. Timing chain interval: check for rattle at 80,000-120,000 miles. Turbo wear: oil changes every 10,000 miles essential.

  • Coolant loss: head gasket or porous block - pressure test recommended
  • Timing chain interval: check for rattle at 80,000-120,000 miles
  • Turbo wear: oil changes every 10,000 miles essential
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Which Volvo models have the B4164T engine-

The B4164T was fitted to Volvo's P1-platform cars from 2010 to 2015. The highest-volume UK applications are the V40 (2012-2015) and C30 (2010-2013). It also appears in S40, V50 and C70. Badge names: T4 (180hp). Check your V5C or timing cover for the exact sub-code. Note that the B4164T is a Ford EcoBoost engine - not a Volvo-designed unit. Check your model in the compatibility table

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Can I use a Ford 1.6 EcoBoost engine in my Volvo-

Not directly. The B4164T is a Ford EcoBoost engine, but the Volvo-spec variant has different engine mounts, coolant and oil plumbing, ancillaries, ECU calibration and sometimes different turbocharger part numbers. Fitting a Ford-spec engine without matching all components will result in fitment issues, incorrect fuelling, and likely limp mode. Always source a Volvo-spec B4164T for a Volvo application unless you are confident in cross-compatibility of every component. Volvo and Ford variants differ in mounts, ancillaries and ECU. Not a straight swap without extensive modification. Always match the exact Volvo-spec B4164T.

  • Volvo and Ford variants differ in mounts, ancillaries and ECU
  • Not a straight swap without extensive modification
  • Always match the exact Volvo-spec B4164T
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Should I buy a used or reconditioned B4164T engine-

It depends on your car's value and the service history of the donor engine. For a V40 or C30 valued under £2,500, a used unit with documented timing chain, coolant system and turbo history (£800-£1,500) may be the only financially sensible option. For a well-specified V40 T4 R-Design worth £4,000+, a reconditioned unit (£2,200-£3,500) with a 12-month warranty and all known issues addressed is almost always the better investment - the coolant loss and timing chain issues are too common to ignore on a used engine without history. Used: lower cost, higher risk of coolant/timing/turbo issues. Reconditioned: all common failure points addressed, 12-24 month warranty. For B4164T: insist on coolant pressure test and timing chain records.

  • Used: lower cost, higher risk of coolant/timing/turbo issues
  • Reconditioned: all common failure points addressed, 12-24 month warranty
  • For B4164T: insist on coolant pressure test and timing chain records
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How long does a B4164T engine last-

With proper maintenance - particularly regular cooling system checks, timing chain inspections and oil changes with the correct spec - 120,000-150,000 miles is achievable before major work is needed. The key factors are: (1) coolant system health - porous heads and head gasket failure are the biggest risks; (2) timing chain stretch - check for rattle at 80,000+ miles; (3) oil changes at 10,000 miles or annually with the correct spec to protect the turbo. Many B4164T units in V40s and C30s exceed 150,000 miles with these items addressed proactively. Coolant system: pressure test every 2-3 years. Timing chain: listen for rattle at start-up. Turbo: regular oil changes essential.

  • Coolant system: pressure test every 2-3 years
  • Timing chain: listen for rattle at start-up
  • Turbo: regular oil changes essential
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Compare Volvo B4164T Engine Prices Today

Get free, no-obligation B4164T quotes from Volvo and Ford specialists across the UK. Simply enter your registration and we'll confirm your exact sub-code before passing your enquiry to approved suppliers. With reconditioned B4164T units from £2,200, comparing takes two minutes and could save you thousands versus a main dealer replacement - and we'll ensure any donor engine has been tested for the common coolant and timing issues.

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Volvo B4164T vehicle reference

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