XC90 D5 Diesel Engines
from £1,800 to £3,500
Rebuilt units from £1,800 · Common codes: D5244T, D5244T4, D5244T18
Volvo ENGINE MARKETPLACE
Volvo XC90 D5244T/B4204T/B4204T35 Engine Solutions - UK Specialists
Get quotes from trusted UK Volvo XC90 engine specialists. Compare reconditioned & used engines for D5 to T8 Twin Engine - D5244T/B4204T covered. Get a quote before it's too late.
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12-Month Warranty
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100+ Suppliers
XC90 Drive-E Engines
from £2,200 to £4,000
Rebuilt units from £2,200 · Common codes: D4204T14, D4204T23, B4204T11
XC90 T6 Performance Engines
from £2,500 to £4,500
Rebuilt units from £2,500 · Common codes: B6304T, B6324S, B8444S
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Supply & fit available - parts and labour from vetted specialistsInstant engine replacement quote - 100% free, no obligationEngine replacement near me - UK-wide specialist networkCompare reconditioned, rebuilt & used engine pricesSupply & fit available - parts and labour from vetted specialistsHow It Works
3 Simple Steps3 Simple Stepsto Finding the Best Volvo XC90 Replacement Engineto Finding the Best Volvo XC90 Replacement Engine
12-Month Warranty
Supply & Fit Available
Nationwide Delivery
Trusted UK Suppliers
Most replacements completed within 3-5 days.
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↻ Last updated: 4 Aug 26, 9:26
Customer Reviews
Trusted by Volvo XC90 Owners Across the UK
Rated 4.8 out of 5 by 1,081 verified customers who sourced reconditioned and used Volvo XC90 engines through EngineMarket.
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Variants We Cover
Volvo XC90 Engine ReplacementAll Variants Covered
Volvo XC90 3.2
B6324S 3.2L Petrol
Rebuilt Engines: £2,800-£4,800
Volvo XC90 2.5T
B5254T2 2.5L Petrol
Rebuilt Engines: £1,900-£3,600
Volvo XC90 V8
B8444S 4.4L Petrol
Rebuilt Engines: £4,000-£7,000
Volvo XC90 B5
B420T27 2.0L MHEV
Rebuilt Engines: £2,400-£4,200
Volvo XC90 B6
B420T35 2.0L MHEV
Rebuilt Engines: £2,600-£4,500
Volvo XC90 D3
D4204T23 2.0L Diesel
Rebuilt Engines: £2,000-£3,700
Volvo XC90 R-Design
D5244T/B6304T 2.4L-3.0L
Rebuilt Engines: £2,100-£4,200
Not sure which variant your Volvo XC90 is- Enter your registration number above - we'll identify the exact sub-model, engine code and compatible replacement options instantly.
XC90
Engine Codes
Volvo XC90 Engine CodesFull Technical Specifications & Replacement Guide
Every engine code fitted to the Volvo XC90 across all generations, with technical specs, compatible variants and trims, known failure points, and average rebuilt prices from UK specialists. Select any engine code to compare quotes.
Diesel Engines
Extracted from detailed diesel engine families across Volvo XC90 variants.
D5244T - 2.4L Diesel
Main replacement triggers are timing chain wear, EGR / cooling faults and turbo-control issues.
Compatible variants
MomentumSESportExecutiveR-DesignInscription
Avg. rebuilt price
£1,800 - £3,500
Supply only
Technical specifications
- Fuel type
- Diesel
- Engine size
- 2.4L
- Power output
- 163-185 hp
- Years fitted
- 2002-2014
Common failures
- ●Main replacement triggers are timing chain wear, EGR / cooling faults and turbo-control issues.
- ●Confirm exact engine code and fitment before ordering.
- ●Ask for warranty and supply & fit terms.
Not sure which engine code?
Can't find your engine code- Enter your registration number above - we'll instantly identify the exact unit, its technical specifications, and live replacement prices from UK Volvo XC90 engine specialists. Every rebuilt engine comes with a minimum 12-month unlimited mileage warranty.
XC90
Common Problems
Volvo XC90 Engine Problems - What It Costs to Fix & When Replacement Makes Sense
The Volvo XC90's D5 diesel and T6 petrol engines dominate UK replacement enquiries, with common issues including injector wear, timing chain tensioner failure, and turbocharger problems. Every rebuilt engine supplied through EngineMarket includes upgraded internal components designed to address the original failure point - plus a minimum 12-month unlimited...
D5 Injector & EGR Failure - Why First-Gen XC90 Diesels Lose Power
D5 Injector & EGR Failure
Most affected vehicles
Volvo XC90 D5 MomentumSE
Volvo XC90 D5 Momentum, SE, Sport, Executive (2002-2011, D5244T & D5244T4)
Failure mileage range
80,000-120,000 miles
Typical failure window
Root cause
High-pressure common-rail injectors wear internally causing poor atomisation; EGR cooler clogs with carbon restricting exhaust flow and triggering limp mode.
Repair options & estimated costs (UK ranges)
| Repair tier | Dealer price | Specialist price | What it involves | Longevity / suitability |
|---|---|---|---|---|
| Minor - EGR Cleaning/Replacement | £800 - £1,400 | £400 - £800 | Remove and clean EGR valve/cooler or replace with refurbished unit | Restores power if caught early; does not address injector wear |
| Intermediate - Injector Replacement | £1,800 - £3,200 | £1,200 - £2,200 | Replace all 5 injectors with calibrated units, code to ECU | Resolves misfires and rough idle; engine must be otherwise healthy |
| Full Replacement - Rebuilt D5 Engine | £4,500 - £7,000 | £1,800 - £3,500 | Supply & fit rebuilt engine with upgraded injectors, EGR delete option, bench tested | Best value when repair costs exceed £2,500 or engine has other wear issues |
Our recommendation
On a first-gen XC90 worth £3,000-£8,000, injector replacement often makes sense if the engine is otherwise healthy and has under 150k miles. However, if the gearbox or angle gear also needs attention, a rebuilt engine with warranty typically offers better long-term value and peace of mind.
Compare rebuilt D5244T engine prices for your Volvo XC90Replacement Engine Options
Volvo XC90 Engine TypesOptions, Costs & What to Expect
Every Volvo XC90 engine type is available through our UK network with typical price ranges based on variant, engine code and budget.
Volvo XC90 Reconditioned Engines (Recon)£1,800 - £4,500((supply only))
Volvo XC90 Rebuilt Engines£2,200 - £5,200((supply only))
Volvo XC90 Used Engines£1,200 - £2,800((supply only))
Volvo XC90 Remanufactured Engines£3,500 - £6,800((supply only))
Volvo XC90 Refurbished Engines£1,500 - £3,200((supply only))
Compare Volvo XC90 engine prices with vetted UK suppliers
All engine types include a minimum 12-month unlimited mileage warranty when sourced through EngineMarket. Prices are typical UK market ranges based on historical quote data from our network and depend on exact engine code, variant, mileage and supplier. Use our free comparison tool above - enter your registration to get tailored quotes for your specific Volvo XC90 within hours.
Engine Sizes
Volvo XC90 Engines by SizeFind the Right Displacement for Your Variant
Every displacement fitted to the Volvo XC90 is listed below with compatible engine codes, production years and common failure notes to help you identify the right replacement.
The 2.0L Drive-E diesel powers second-generation XC90 D4 variants, offering strong torque and Euro 6 compliance through twin-turbo technology and AdBlue aftertreatment.
⚙
Engine Code(s)
D4204T14, D4204T23
▣
Compatible Models (UK)
D4 Momentum AWD (2015-2020), D4 R-Design AWD (2016-2019), D4 Inscription AWD
ϟ
Power output
Verified by registration
△
Common Failure Points
Turbo wastegate sticking, EGR cooler internal leak causing coolant loss
Production Years: 2017-2020
Get quotes for Volvo XC90 2.0L diesel enginesFuel Type
Volvo XC90 Engines by Fuel Type
Choose your Volvo XC90 engine by fuel type to compare realistic replacement prices, known issues, and compatible UK supply options - from early D5 diesel to the latest T8 Twin Engine hybrid.
Volvo XC90 Diesel Engines
DieselDiesel dominates XC90 replacement enquiries, with the five-cylinder D5 (2002-2014) and four-cylinder Drive-E D4/D5 (2015-present) representing the highest volume of UK searches.
Common Volvo XC90 Diesel Engine Families
- •D5244T - most common replacement engine (Momentum/SE), injector and EGR failure risk
- •D5244T4 - updated D5 variant (2006-2011), DPF clogging on urban-driven examples
- •D4204T14 - Drive-E twin-turbo diesel (2015-2020), turbo wastegate sticking common
Found In
- •First generation PW chassis (2002-2014) - D5244T family
- •Second generation YV5 chassis (2015-present) - D4204T family
Known For
- •Strong motorway fuel economy and towing capability
- •D5 injector wear after 80k miles requiring replacement
- •EGR cooler clogging triggering limp mode on short-trip cars
Typical Diesel Models
- •D5 Momentum AWD
- •D5 SE AWD
- •D5 R-Design AWD
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Volvo XC90 Diesel Engines
DieselDiesel dominates XC90 replacement enquiries, with the five-cylinder D5 (2002-2014) and four-cylinder Drive-E D4/D5 (2015-present) representing the highest volume of UK searches.
Common Volvo XC90 Diesel Engine Families
- •D5244T - most common replacement engine (Momentum/SE), injector and EGR failure risk
- •D5244T4 - updated D5 variant (2006-2011), DPF clogging on urban-driven examples
- •D4204T14 - Drive-E twin-turbo diesel (2015-2020), turbo wastegate sticking common
Found In
- •First generation PW chassis (2002-2014) - D5244T family
- •Second generation YV5 chassis (2015-present) - D4204T family
Known For
- •Strong motorway fuel economy and towing capability
- •D5 injector wear after 80k miles requiring replacement
- •EGR cooler clogging triggering limp mode on short-trip cars
Typical Diesel Models
- •D5 Momentum AWD
- •D5 SE AWD
- •D5 R-Design AWD
Volvo XC90 Petrol Engines
PetrolPetrol XC90s span turbo five-cylinder, inline-six and Drive-E four-cylinder units, with T6 timing chain issues and V8 complexity driving replacement enquiries.
Common Volvo XC90 Petrol Engine Families
- •B6304T - twin-turbo T6 (2003-2008), timing chain tensioner failure risk
- •B6324S - naturally aspirated 3.2L (2007-2014), more reliable but still ages
- •B4204T11 - Drive-E turbo petrol (2015-2020), turbo wastegate issues common
Found In
- •First generation PW chassis (2003-2014) - 2.5T, 3.2, T6, V8
- •Second generation YV5 chassis (2015-present) - T5, T6 Drive-E
Known For
- •T6 twin-turbo performance but timing chain vulnerability
- •V8 flagship power but complex and expensive to repair
- •Drive-E efficiency with occasional turbo actuator faults
Typical Petrol Models
- •2.5T SE AWD
- •T6 Sport AWD
- •3.2 R-Design AWD
Volvo XC90 Hybrid / Electrified Engines
MHEVT8 Twin Engine plug-in hybrid combines Drive-E petrol with electric motor for flagship performance, while B5/B6 mild hybrids add 48V assistance to petrol units.
Volvo XC90 Hybrid Engine Codes
- •B4204T27 - T8 Twin Engine PHEV (2016-2024), petrol + electric rear axle
- •B420T27 - B5 Mild Hybrid (2020-2024), 48V belt-driven starter-generator
- •B420T35 - B6 Mild Hybrid (2020-2024), higher-output 48V system
Found In
- •T8 Momentum/R-Design/Inscription Twin Engine (2016-2024)
- •B5/B6 Core/Plus/Ultra Mild Hybrid (2020-2024)
Important Notes
- •T8 replacement requires hybrid system specialist diagnosis and high-voltage safety protocols
- •Mild hybrid units need 48V battery and DC-DC converter inspection during engine swap
- •Availability more limited than standard engines; allow extra lead time for sourcing
Not sure which fuel type your Volvo XC90 has- Enter your registration number above to instantly identify your engine code, fuel system and compatible replacement options - all backed by a minimum 12-month unlimited mileage warranty from UK Volvo XC90 specialists.
Engine YearsGet quotes for 2002-2006 Volvo XC90 replacement engines →
Volvo XC90 Engines by YearWhat Was Fitted & WhenVolvo XC90 Engines by Year - What Was Fitted & When
This section covers all major engine changes across the Volvo XC90 production timeline, organised so owners can quickly identify their engine and compare rebuilt engine prices from UK specialists.
⚙Key Changes
- ✓XC90 debut with PW chassis, seven-seat luxury SUV positioning
- ✓D5244T five-cylinder diesel introduced as primary powertrain
- ✓B5254T2 turbo petrol and B6294T twin-turbo petrol options available
- ✓Aisin automatic gearbox with AWD as standard on most variants
▣Main Engines
D5244T- 2.4L diesel (D5 Momentum/SE)
B5254T2- 2.5L petrol (2.5T SE)
B6294T- 2.9L twin-turbo petrol (T6)
▰Popular Models
- •Volvo XC90 D5 Momentum AWD
- •Volvo XC90 D5 SE AWD
- •Volvo XC90 2.5T SE AWD
- •Volvo XC90 T6 SE AWD
🔧Known For
- ✓D5 injector reliability concerns on earliest 2002-03 units
- ✓T6 timing chain tensioner wear emerging as key failure pattern
- ✓Robust chassis and safety reputation driving strong residual values
Engine Codes Covered:
D5244TB5254T2B6294TNot sure which year your Volvo XC90 was built- Enter your registration number and we'll identify the exact engine, model year, and compatible replacement options instantly - all backed by a minimum 12-month warranty from UK Volvo XC90 specialists.
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