Toyota Aygo 1.4 HDi Engine ReplacementCompare Prices & Get Quotes
Need a replacement engine for your Toyota Aygo 1.4 HDi- Get quotes today from trusted UK Toyota Aygo 1.4 HDi engine specialists and compare prices on reconditioned, rebuilt and used DV4-TD engines for your Aygo 1.4 HDi.
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How it works
3 Simple Steps to Finding the Right Replacement Engine
Clear information first, then the right engine and specialist for your exact vehicle.
Variant History
Toyota Aygo 1.4 HDi Engine History & Specs at a Glance
The Toyota Aygo 1.4 HDi joined the first-generation Aygo lineup in 2005 as the fuel-efficiency option, powered by the PSA-developed DV4-TD diesel engine (also known as the 2WZ-TV). Produced until 2014, the 1.4 HDi offered exceptional fuel economy - up to 65.7 mpg - making it a popular choice for cost-conscious city car owners and high-mileage drivers.
2005
DV4-TD (2WZ-TV) introduced with first-generation Aygo, 1.4-litre turbo-diesel I4, 54 hp (40 kW), 130 Nm torque
2005
2007 - Early production run of the 2WZ-TV diesel engine
2005
2009 - 1.4 D-4D available across first-generation Aygo range
2009
2014 - 1.4 HDi continued with Euro 4 compliance; production of diesel Aygo continued until 2014
2014
Diesel Aygo discontinued; second-generation Aygo (2014-2021) offered petrol only
2022
Aygo X launched with 1KR-B52 petrol engine only - no diesel option
Every engine fitted to the Toyota Aygo 1.4 HDi is covered below, with UK rebuilt pricing and known failure points.
Engine Codes & Pricing
Toyota Aygo 1.4 HDi Engine Codes Specifications & Replacement Cost
Find your exact engine code, specs and UK replacement cost guide.
DV4-TD (2WZ-TV) — 1.4L Turbo Diesel (2005-2014)
Power Output
54 hp (40 kW) at 4,000 rpm
Displacement
1398cc
Years Fitted
2005-2014
Fuel Type
Diesel (Common Rail turbocharged)
Torque
130 Nm at 1,750 rpm
Compression Ratio
17.9:1
Timing Drive
Belt (interference engine - valves bend if belt breaks)
Can’t find your exact engine code?-> Get quotes for DV4-TD Toyota Aygo 1.4 HDi engine replacement
Toyota Aygo 1.4 HDi Engine Problems Repair Cost vs Replacement
The Toyota Aygo 1.4 HDi's DV4-TD engine is generally robust, but three issues can drive replacement decisions: timing belt failure (catastrophic on this interference engine), fuel system problems (PCV/VCV valve failure), and head gasket failure from overheating. Rebuilt DV4-TD engines through EnginesMarket include new timing components and fuel system servicing, plus a minimum 12-month unlimited-mileage warranty.
Common failure points and repair options
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Timing Belt Failure
Affected
Toyota Aygo 1.4 HDi (DV4-TD / 2WZ-TV, 2005-2014)
Typical failure mileage
60,000-80,000 miles (belt interval)
Root cause
The DV4-TD uses a timing belt rather than a chain. As an interference engine, piston-to-valve contact occurs if the belt breaks, bending valves and often destroying the cylinder head. Regular belt changes are critical - neglect leads to catastrophic engine failure.
Repair options
Repair tier
Dealer price
Specialist price
Timing belt replacement (preventive)
£400-£600
£250-£400
Cylinder head rebuild (after belt failure)
£1,200-£1,800
£800-£1,200
Full Replacement - rebuilt DV4-TD
£2,000-£2,800
£1,100-£1,500
Our recommendation
Replace the timing belt every 60,000 miles without fail - it's the single most important maintenance item on the DV4-TD. The £250-£400 specialist cost is far cheaper than a £1,100+ engine replacement. If the belt has already broken, carefully evaluate the vehicle's overall condition before committing to a rebuild.
The Siemens Common Rail fuel system on the DV4-TD is generally reliable but the PCV (pressure control valve) and VCV (volume control valve) in the high-pressure fuel pump are known weak points. Symptoms include rough running, loss of power, starting difficulties, and fault codes P0089 (pressure control valve plausibility).
Repair options
Repair tier
Dealer price
Specialist price
Valve replacement (PCV/VCV)
£300-£500
£150-£300
Fuel pump overhaul
£600-£900
£400-£600
Full Replacement - rebuilt DV4-TD
£2,000-£2,800
£1,100-£1,500
Our recommendation
If you're experiencing rough running or starting issues on your Aygo 1.4 HDi, have the fuel system diagnosed promptly. Valve replacement is relatively inexpensive and can restore reliable operation. Don't ignore fuel system warning signs - they can lead to injector failure and more costly repairs.
The DV4-TD can suffer head gasket failure if the engine overheats - typically from coolant leaks, thermostat failure, or cooling fan issues. Symptoms include white smoke from the exhaust, coolant loss, rough idle, and oil in the coolant.
Repair options
Repair tier
Dealer price
Specialist price
Head gasket replacement
£900-£1,400
£600-£900
Full Replacement - rebuilt DV4-TD
£2,000-£2,800
£1,100-£1,500
Our recommendation
Monitor your coolant level regularly and address any overheating immediately. Shutting down as soon as you see the temperature gauge rise will usually prevent significant engine damage. If head gasket failure is confirmed on a high-mileage Aygo 1.4 HDi, compare the cost of repair against a replacement engine - you may find replacement is the more cost-effective option.
Don't Let Engine Failure Write Off Your Toyota Aygo 1.4 HDi
Whether it's timing belt failure, fuel system issues or head gasket problems, early diagnosis is your best defence. Every rebuilt DV4-TD engine supplied through EnginesMarket comes with new timing components and fuel system servicing, a minimum 12-month warranty and nationwide delivery. Compare specialist prices today - don't pay dealer premiums for the same quality work.
Toyota Aygo 1.4 HDi Engine ReplacementFrequently Asked Questions
Everything Toyota Aygo 1.4 HDi owners usually ask before choosing a rebuilt, reconditioned or used replacement engine.
Yes - the DV4-TD (2WZ-TV) 1.4 HDi diesel engine is shared across the Toyota Aygo, Peugeot 107/108 and Citroën C1. All three cars were built at the same TPCA joint venture factory in the Czech Republic. Engines are fully interchangeable between these models, which is important for sourcing used units.
DV4-TD / 2WZ-TV is the same engine in all three cars
1.4 HDi, 1.4 D-4D and 1.4 diesel are all the same unit
Used engines from Peugeot or Citroën breakers will fit your Aygo
A used DV4-TD engine for your Aygo 1.4 HDi typically costs £695-£900, while a reconditioned unit ranges from £900-£1,200 and a fully rebuilt engine can cost £1,100-£1,500. Supply and fit adds approximately £400-£700 depending on your location and specialist.
Used engines: £695-£900 (higher mileage, as-is condition)
Reconditioned: £900-£1,200 (tested, worn parts replaced)
Rebuilt: £1,100-£1,500 (fully stripped, new timing components, fuel system serviced, 12-month warranty)
A typical 2005-2010 Aygo 1.4 HDi is worth £800-£1,600. A rebuilt DV4-TD at £1,100-£1,500 is a significant investment, but if the rest of the vehicle is sound and has relatively low mileage, it can give you another 80,000+ miles of reliable service. For vehicles worth under £1,000, a used engine at £695 is usually the more sensible option.
If vehicle value is £1,200+ and body/chassis is in good condition: replacement often makes sense
If vehicle value is under £800: consider a used engine or scrap value
Rebuilt engines come with a 12-month warranty and new timing components
A typical DV4-TD engine replacement takes 1-2 days for a specialist workshop, assuming no complications. Supply-only delivery is usually 2-5 working days depending on your location and the supplier's stock position.
Supply only: 2-5 working days for delivery
Supply and fit: 1-2 days in the workshop
Complex jobs (fuel system or wiring issues identified during fit): may add 1 day
Head gasket failure is most commonly caused by engine overheating - typically from coolant leaks, thermostat failure, or cooling fan issues. Symptoms include white smoke from the exhaust, coolant loss, rough idle, and oil in the coolant.
Overheating is the primary cause - address coolant issues immediately
White smoke from exhaust indicates coolant burning in the cylinders
The DV4-TD is an interference engine - if the timing belt breaks, valves will bend. Replacement is recommended every 60,000 miles or 5 years, whichever comes first. A specialist timing belt replacement typically costs £250-£400 including tensioner and water pump.
Replace every 60,000 miles without fail
Interference engine - belt breakage means engine destruction
Include water pump and tensioner in the replacement job
Comparing quotes for your Toyota Aygo 1.4 HDi engine replacement is completely free and carries no obligation. We connect you with vetted UK specialists who know the DV4-TD diesel engine inside out - whether you need a used unit, a reconditioned engine or a fully rebuilt DV4-TD with new timing components and a 12-month warranty. Enter your registration above and get fixed-price quotes tailored to your exact Aygo 1.4 HDi and engine code today.
200+200+ DV4-TD engines supplied through our network
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