Mercedes Benz CLK 270/320 CDI Engine ReplacementCompare Prices & Get Quotes
Get quotes today from trusted UK Mercedes Benz CLK 270 CDI and CLK 320 CDI engine specialists. Compare prices on reconditioned, rebuilt and used OM612 and OM642 diesel engines - supply & fit available nationwide.
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Variant History
Mercedes CLK 270/320 CDI Engine History & Specs at a Glance
The Mercedes CLK 270 CDI and CLK 320 CDI brought diesel power to the CLK range for the first time. The CLK 270 CDI arrived with the second-generation C209 in 2002, powered by the OM612 2.7-litre five-cylinder turbodiesel - a cult favourite among diesel enthusiasts. The CLK 320 CDI joined in 2005 with the facelift, featuring the OM642 3.0-litre V6 turbodiesel that delivered effortless torque and refined motorway cruising.
2002
CLK 270 CDI launched with OM612 DE27 LA 2.7L five-cylinder turbodiesel, 170 hp, 400 Nm torque
2005
Facelift: CLK 320 CDI introduced with OM642 DE30 LA 3.0L V6 turbodiesel, 224 hp, 415 Nm torque
2005
CLK 270 CDI discontinued; replaced by CLK 320 CDI in diesel line-up
2005
2009 - CLK 320 CDI produced throughout C209/A209 CLK range
2010
CLK production ends; OM642 engine continues in other Mercedes models
Every diesel engine fitted to the Mercedes CLK 270 CDI and CLK 320 CDI is covered below, with UK rebuilt pricing and known failure points.
Mercedes CLK 270/320 CDI Engine Problems Repair Cost vs Replacement
The Mercedes CLK 270 CDI and CLK 320 CDI are powered by two of Mercedes' most respected diesel engines - the OM612 five-cylinder and the OM642 V6. The OM612 is a cult favourite for its distinctive five-cylinder soundtrack and robust construction, while the OM642 delivers effortless V6 refinement. Both have known weak points: the OM612 suffers from turbocharger bearing wear and injector seal leakage, while the OM642 is plagued by oil cooler seal failure and swirl flap linkage issues. Every rebuilt engine supplied through EnginesMarket includes upgraded components designed to address the original failure point - plus a minimum 12-month unlimited mileage warranty.
Common failure points and repair options
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OM642 Oil Cooler Seal Failure
Affected
Mercedes CLK 320 CDI (OM642 DE30 LA, 2005-2009)
Typical failure mileage
80,000-120,000 miles
Root cause
The rubber oil cooler seals at the centre of the Vee engine degrade and leak. Oil mixes with coolant or leaks externally, causing low oil pressure warnings and potential engine damage if ignored. The repair requires removal of the intake manifold, turbocharger, and numerous other components - making it a labour-intensive job.
Repair options
Repair tier
Dealer price
Specialist price
Intermediate - Oil Cooler Seal Replacement
£1,200-£2,000
£700-£1,200
Full Replacement - Rebuilt Engine
£5,000-£8,000
£2,800-£4,500
Our recommendation
OM642 oil cooler seal failure is a well-documented issue. If you notice low oil pressure warnings, oil in the coolant, or external oil leaks from the centre of the Vee, get it inspected immediately. Specialist seal replacement at £700-£1,200 resolves the issue and prevents catastrophic engine failure. If the engine has been run low on oil, full replacement with a rebuilt unit is the only safe option.
The turbocharger bearing can fail due to oil feed line contamination or oil starvation. Symptoms include loss of power, excessive smoke, whistling or screeching noises, and fault codes P0299 (boost pressure too low) or P0238 (turbocharger overboost).
Repair options
Repair tier
Dealer price
Specialist price
Intermediate - Turbocharger Replacement
£1,500-£2,500
£900-£1,500
Full Replacement - Rebuilt Engine
£3,500-£5,000
£2,200-£3,500
Our recommendation
The OM612 five-cylinder is otherwise robust. If your CLK 270 CDI has lost power or is making unusual noises, get the turbo inspected immediately. Specialist turbo replacement at £900-£1,500 is cost-effective. However, if turbo debris has circulated through the engine, full replacement is the only safe route.
Injector seals fail, allowing unburnt diesel fuel and exhaust gases to escape past the seal. This creates a hard, tar-like carbon buildup around the injector seats - a condition commonly referred to as "Black Death." Symptoms include a chuffing noise from the engine bay, visible black residue around injectors, and rough running.
Repair options
Repair tier
Dealer price
Specialist price
Minor - Injector Seal Replacement
£400-£700
£250-£450
Intermediate - Injector Seat Re-cutting & Seal Replacement
£700-£1,200
£450-£800
Full Replacement - Rebuilt Engine
£3,500-£8,000
£2,200-£4,500
Our recommendation
Injector seal failure is common across both OM612 and OM642 engines. Don't ignore the tell-tale chuffing noise or black residue. Specialist injector seal replacement at £250-£450 is cost-effective and resolves the issue. However, if the engine has been run with leaking seals for an extended period, cylinder head damage may have occurred - in which case a rebuilt engine with new injectors and upgraded seals is the safer option.
The plastic linkage rods in the intake manifold swirl flap system break, causing the flaps to stick. This results in loss of power, stumbling below 1,800 rpm, and increased fuel consumption. No fault codes are often stored - diagnosis requires live data monitoring.
Repair options
Repair tier
Dealer price
Specialist price
Minor - Swirl Flap Linkage Repair
£300-£500
£150-£300
Intermediate - Intake Manifold Replacement
£800-£1,500
£500-£900
Full Replacement - Rebuilt Engine
£5,000-£8,000
£2,800-£4,500
Our recommendation
Loss of power and hesitation below 1,800 rpm are classic symptoms of swirl flap linkage failure. A £150-£300 repair kit with metal linkage rods is the definitive fix. If the flaps themselves are damaged, a replacement intake manifold at £500-£900 is required. Catch it early - flap debris in the cylinders can cause catastrophic engine damage.
Don't Let Engine Failure Write Off Your Mercedes CLK 270/320 CDI
Engine failure on a CLK 270 CDI or CLK 320 CDI doesn't have to mean the end of the car. Whether you're dealing with OM642 oil cooler seal failure, OM612 turbocharger wear, or injector seal "Black Death," EnginesMarket makes it simple to compare prices from trusted UK Mercedes CLK diesel specialists. Every rebuilt engine includes upgraded components designed to prevent the original failure from recurring, backed by a minimum 12-month unlimited mileage warranty. Compare prices today and get back on the road without the main dealer premium.
Everything Mercedes Benz CLK 270/320 CDI owners usually ask before choosing a rebuilt, reconditioned or used replacement engine.
A Mercedes CLK 270 CDI or CLK 320 CDI replacement engine typically costs between £1,000 for a used unit and £3,200 for a fully rebuilt engine. Specialist fitting adds £400-£800.
Used OM612/OM642 engines: £1,000-£2,200 depending on mileage and condition
Reconditioned units: £1,300-£2,800 supply only
Rebuilt units: £1,600-£3,200 with 12-month warranty
Specialist fitting adds £400-£800; dealer labour is significantly higher
12-month warranty included on all rebuilt units through EnginesMarket
Both the OM612 five-cylinder and OM642 V6 are respected diesel engines. The OM642 V6 is renowned for its smooth power delivery but has known oil cooler seal failure. The OM612 five-cylinder is a cult favourite for its distinctive soundtrack but suffers from turbocharger wear.
OM642 V6: smooth and torquey, but oil cooler seals fail at 80k-120k miles
OM612 five-cylinder: robust and characterful, but turbocharger bearing wear is common
Both engines can exceed 150,000-200,000 miles with proper maintenance
Regular oil changes every 10,000 miles are critical for longevity
The OM642 V6 engine has rubber oil cooler seals at the centre of the Vee that degrade and leak. Oil mixes with coolant or leaks externally, causing low oil pressure warnings and potential engine damage.
"Black Death" is the common term for injector seal failure on Mercedes CDI engines. When the seals fail, unburnt diesel and exhaust gases escape, creating a hard, tar-like carbon buildup around the injector seats.
Symptoms: chuffing noise from engine bay, black residue around injectors
Affects both OM612 and OM642 engines
Specialist seal replacement costs £250-£450
Catch it early - the repair is far cheaper than engine replacement
Well-maintained OM612 and OM642 engines regularly exceed 150,000-200,000 miles. The OM642 can achieve 150,000+ miles with oil cooler seals replaced once. The OM612 five-cylinder is known for exceptional longevity.
OM612: 150k-200k+ miles with regular servicing
OM642: 150k+ miles but oil cooler seals need doing once
Injector seal failure typically occurs from 80,000-150,000 miles
Regular oil changes every 10,000 miles significantly extends life
On a CLK 270/320 CDI worth £2,500-£7,000, specialist engine replacement at £1,600-£3,200 is worthwhile if the body and interior are in excellent condition. However, if the car has rust, electrical issues, or poor bodywork, consider scrapping it.
CLK values have stabilised at "rock bottom" prices
A clean, well-maintained CLK is worth saving
Rebuilt OM612/OM642 engines cost £1,600-£3,200 supply only
If the car has other major issues, replacement may not be cost-effective
The OM642 V6 in the CLK 320 CDI offers more power and refinement but has the well-documented oil cooler seal weakness. The OM612 five-cylinder in the CLK 270 CDI is more characterful and robust but suffers from turbocharger wear. Both are reliable with proper maintenance.
Comparing quotes for your Mercedes CLK 270 CDI or CLK 320 CDI engine replacement is free, quick and carries no obligation. Enter your registration above to get matched with vetted UK specialists who stock the exact OM612 or OM642 engine for your CLK - whether you need a used unit, a reconditioned engine or a fully rebuilt motor with a 12-month warranty. Get back on the road with confidence, without the main dealer premium.
250+250+ CLK 270/320 CDI engines supplied through our network
12-Month12-Month Warranty on every rebuilt CLK 270/320 CDI engine
Compare quotes from trusted UK Mercedes Benz CLK 270/320 CDI engine specialists with warranty-backed rebuilt, reconditioned and used options nationwide.