Engines Market

Mercedes CLK 270/320 CDI Specialists

Mercedes Benz CLK 270/320 CDI Engine Replacement Compare Prices & Get Quotes

Get quotes today from trusted UK Mercedes Benz CLK 270 CDI and CLK 320 CDI engine specialists. Compare prices on reconditioned, rebuilt and used OM612 and OM642 diesel engines - supply & fit available nationwide.

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12-Month Warranty
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Mercedes Benz CLK 270/320 CDI Engine
from£1,300 to £3,200
  • Usedfrom £1,000
  • Reconditionedfrom £1,300
  • Common codesOM612.963, OM642.910

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How it works

3 Simple Steps to Finding the Right Replacement Engine

Clear information first, then the right engine and specialist for your exact vehicle.

Variant History

Mercedes CLK 270/320 CDI Engine History & Specs at a Glance

The Mercedes CLK 270 CDI and CLK 320 CDI brought diesel power to the CLK range for the first time. The CLK 270 CDI arrived with the second-generation C209 in 2002, powered by the OM612 2.7-litre five-cylinder turbodiesel - a cult favourite among diesel enthusiasts. The CLK 320 CDI joined in 2005 with the facelift, featuring the OM642 3.0-litre V6 turbodiesel that delivered effortless torque and refined motorway cruising.

Mercedes CLK 270/320 CDI
  1. 2002

    CLK 270 CDI launched with OM612 DE27 LA 2.7L five-cylinder turbodiesel, 170 hp, 400 Nm torque

  2. 2005

    Facelift: CLK 320 CDI introduced with OM642 DE30 LA 3.0L V6 turbodiesel, 224 hp, 415 Nm torque

  3. 2005

    CLK 270 CDI discontinued; replaced by CLK 320 CDI in diesel line-up

  4. 2005

    2009 - CLK 320 CDI produced throughout C209/A209 CLK range

  5. 2010

    CLK production ends; OM642 engine continues in other Mercedes models

Every diesel engine fitted to the Mercedes CLK 270 CDI and CLK 320 CDI is covered below, with UK rebuilt pricing and known failure points.

Engine Codes & Pricing

Mercedes CLK 270/320 CDI Engine Codes Specifications & Replacement Cost

Find your exact engine code, specs and UK replacement cost guide.

OM612 DE27 LA — 2.7L Five-Cylinder Turbo Diesel (2002-2005) engine

OM612 DE27 LA — 2.7L Five-Cylinder Turbo Diesel (2002-2005)

Power Output
170 hp @ 4,200 rpm
Torque
400 Nm @ 1,800-2,600 rpm
Displacement
2,685 cc
Bore x Stroke
88.0 x 88.3 mm
Compression Ratio
18.0:1
Valve Train
20-valve, 4 valves per cylinder, DOHC
Fuel System
Common-rail direct injection (Bosch)
Years Fitted
2002-2005

Can’t find your exact engine code?-> Get quotes for OM612 DE27 LA Mercedes CLK 270 CDI engine replacement

-> Get quotes for OM612 DE27 LA Mercedes CLK 270 CDI engine replacement

Common Problems

Mercedes CLK 270/320 CDI Engine Problems Repair Cost vs Replacement

The Mercedes CLK 270 CDI and CLK 320 CDI are powered by two of Mercedes' most respected diesel engines - the OM612 five-cylinder and the OM642 V6. The OM612 is a cult favourite for its distinctive five-cylinder soundtrack and robust construction, while the OM642 delivers effortless V6 refinement. Both have known weak points: the OM612 suffers from turbocharger bearing wear and injector seal leakage, while the OM642 is plagued by oil cooler seal failure and swirl flap linkage issues. Every rebuilt engine supplied through EnginesMarket includes upgraded components designed to address the original failure point - plus a minimum 12-month unlimited mileage warranty.

Common failure points and repair options

OM642 Oil Cooler Seal Failure

Affected
Mercedes CLK 320 CDI (OM642 DE30 LA, 2005-2009)
Typical failure mileage
80,000-120,000 miles
Root cause
The rubber oil cooler seals at the centre of the Vee engine degrade and leak. Oil mixes with coolant or leaks externally, causing low oil pressure warnings and potential engine damage if ignored. The repair requires removal of the intake manifold, turbocharger, and numerous other components - making it a labour-intensive job.

Repair options

Repair tierDealer priceSpecialist price
Intermediate - Oil Cooler Seal Replacement£1,200-£2,000£700-£1,200
Full Replacement - Rebuilt Engine£5,000-£8,000£2,800-£4,500
Our recommendation
OM642 oil cooler seal failure is a well-documented issue. If you notice low oil pressure warnings, oil in the coolant, or external oil leaks from the centre of the Vee, get it inspected immediately. Specialist seal replacement at £700-£1,200 resolves the issue and prevents catastrophic engine failure. If the engine has been run low on oil, full replacement with a rebuilt unit is the only safe option.
-> Compare rebuilt OM642 Mercedes CLK 320 CDI engine prices

OM612 Turbocharger Failure

Affected
Mercedes CLK 270 CDI (OM612 DE27 LA, 2002-2005)
Typical failure mileage
100,000-150,000 miles
Root cause
The turbocharger bearing can fail due to oil feed line contamination or oil starvation. Symptoms include loss of power, excessive smoke, whistling or screeching noises, and fault codes P0299 (boost pressure too low) or P0238 (turbocharger overboost).

Repair options

Repair tierDealer priceSpecialist price
Intermediate - Turbocharger Replacement£1,500-£2,500£900-£1,500
Full Replacement - Rebuilt Engine£3,500-£5,000£2,200-£3,500
Our recommendation
The OM612 five-cylinder is otherwise robust. If your CLK 270 CDI has lost power or is making unusual noises, get the turbo inspected immediately. Specialist turbo replacement at £900-£1,500 is cost-effective. However, if turbo debris has circulated through the engine, full replacement is the only safe route.
-> Compare rebuilt OM612 Mercedes CLK 270 CDI engine prices

Injector Seal Failure ("Black Death")

Affected
Mercedes CLK 270 CDI (OM612) and CLK 320 CDI (OM642), 2002-2009
Typical failure mileage
80,000-150,000 miles
Root cause
Injector seals fail, allowing unburnt diesel fuel and exhaust gases to escape past the seal. This creates a hard, tar-like carbon buildup around the injector seats - a condition commonly referred to as "Black Death." Symptoms include a chuffing noise from the engine bay, visible black residue around injectors, and rough running.

Repair options

Repair tierDealer priceSpecialist price
Minor - Injector Seal Replacement£400-£700£250-£450
Intermediate - Injector Seat Re-cutting & Seal Replacement£700-£1,200£450-£800
Full Replacement - Rebuilt Engine£3,500-£8,000£2,200-£4,500
Our recommendation
Injector seal failure is common across both OM612 and OM642 engines. Don't ignore the tell-tale chuffing noise or black residue. Specialist injector seal replacement at £250-£450 is cost-effective and resolves the issue. However, if the engine has been run with leaking seals for an extended period, cylinder head damage may have occurred - in which case a rebuilt engine with new injectors and upgraded seals is the safer option.
-> Compare rebuilt OM612/OM642 Mercedes CLK 270/320 CDI engine prices

Swirl Flap Linkage Failure

Affected
Mercedes CLK 320 CDI (OM642 DE30 LA, 2005-2009)
Typical failure mileage
80,000-120,000 miles
Root cause
The plastic linkage rods in the intake manifold swirl flap system break, causing the flaps to stick. This results in loss of power, stumbling below 1,800 rpm, and increased fuel consumption. No fault codes are often stored - diagnosis requires live data monitoring.

Repair options

Repair tierDealer priceSpecialist price
Minor - Swirl Flap Linkage Repair£300-£500£150-£300
Intermediate - Intake Manifold Replacement£800-£1,500£500-£900
Full Replacement - Rebuilt Engine£5,000-£8,000£2,800-£4,500
Our recommendation
Loss of power and hesitation below 1,800 rpm are classic symptoms of swirl flap linkage failure. A £150-£300 repair kit with metal linkage rods is the definitive fix. If the flaps themselves are damaged, a replacement intake manifold at £500-£900 is required. Catch it early - flap debris in the cylinders can cause catastrophic engine damage.
-> Get quotes for OM642 swirl flap repair for your Mercedes CLK 320 CDI

Don't Let Engine Failure Write Off Your Mercedes CLK 270/320 CDI

Engine failure on a CLK 270 CDI or CLK 320 CDI doesn't have to mean the end of the car. Whether you're dealing with OM642 oil cooler seal failure, OM612 turbocharger wear, or injector seal "Black Death," EnginesMarket makes it simple to compare prices from trusted UK Mercedes CLK diesel specialists. Every rebuilt engine includes upgraded components designed to prevent the original failure from recurring, backed by a minimum 12-month unlimited mileage warranty. Compare prices today and get back on the road without the main dealer premium.

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FAQ

Mercedes CLK 270/320 CDI Engine ReplacementFrequently Asked Questions

Everything Mercedes Benz CLK 270/320 CDI owners usually ask before choosing a rebuilt, reconditioned or used replacement engine.

Why Choose Us

Compare Mercedes CLK 270/320 CDI Engine Prices Today

Comparing quotes for your Mercedes CLK 270 CDI or CLK 320 CDI engine replacement is free, quick and carries no obligation. Enter your registration above to get matched with vetted UK specialists who stock the exact OM612 or OM642 engine for your CLK - whether you need a used unit, a reconditioned engine or a fully rebuilt motor with a 12-month warranty. Get back on the road with confidence, without the main dealer premium.

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