Mercedes Benz Citan 108/109/110/111/112 CDI Engine ReplacementCompare Prices & Get Quotes
Get quotes today from trusted UK Mercedes Benz Citan 108 CDI, 109 CDI, 110 CDI, 111 CDI and 112 CDI engine specialists. Compare prices on reconditioned, rebuilt and used 1.5-litre OM607 diesel engines for the W415 generation - supply & fit available nationwide.
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Mercedes Benz Citan 108/109/110/111/112 CDI Engine
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Variant History
Mercedes Citan 108/109/110/111/112 CDI Engine History & Specs at a Glance
The Mercedes-Benz Citan W415 launched in 2012 as a rebadged variant of the Renault Kangoo, powered by the Renault-sourced OM607 1.5-litre diesel engine. This engine family, known as the K9K dCi in Renault terminology, formed the backbone of the Citan diesel range across five power outputs: 75hp (108 CDI), 90hp (109 CDI), 95hp (110 CDI), and 110hp (111 CDI), with the 112 CDI representing a later 116hp variant. Over 85% of Citan engine replacement searches target this engine code, making it the most common replacement query for the model. Production continued through to 2021 when the W420 generation introduced updated OM608 engines.
End of W415 production; OM607 replaced by OM608 in W420 generation
Every engine fitted to the Mercedes Citan 108 CDI, 109 CDI, 110 CDI, 111 CDI and 112 CDI is covered below, with UK rebuilt pricing and known failure points - from OM607 timing chain stretch to EGR cooler cracking and turbo actuator failure.
Mercedes Citan 108/109/110/111/112 CDI Engine Problems Repair Cost vs Replacement
The OM607 1.5-litre diesel is the commercial backbone of the W415 Citan range - a robust and efficient engine capable of 150,000+ miles with proper maintenance. However, its most common failure points can be catastrophic if ignored. The single most critical issue is timing chain stretch from approximately 60,000 miles, followed by EGR cooler cracking (a documented Mercedes TSB fault) and turbo actuator failure. Every rebuilt engine supplied through EnginesMarket includes upgraded components addressing these original failure points, plus a minimum 12-month unlimited-mileage warranty.
The OM607 diesel engine uses a timing chain tensioner design that gradually loses hydraulic pressure, allowing the timing chain to stretch and slacken. A rattling noise on cold start is the classic warning sign. If ignored, the chain can jump timing or snap, causing piston-to-valve contact and complete engine destruction. This is the single most common high-mileage failure in the Citan diesel range.
Repair options
Repair tier
Dealer price
Specialist price
Diagnostics - Timing chain inspection
£150-£300
£100-£200
Minor - Timing chain replacement (preventative)
£1,600-£2,300
£1,000-£1,500
Full Replacement - Rebuilt OM607 engine
£3,500-£5,000+
£1,600-£3,200
Our recommendation
If you catch the chain rattle early on cold starts - before any running issues or warning lights - a preventative timing chain replacement at an independent specialist makes financial sense on a Citan valued at £3,000-£10,000. However, if the engine has already jumped timing or snapped the chain, replacement is almost always the better value than attempting a full rebuild of a damaged engine. Independent specialists typically charge 30-40% less than main dealers for chain replacement work.
The original EGR cooler casting develops hairline cracks internally, allowing coolant to leak into the exhaust stream. This produces thick white smoke from the exhaust and can lead to coolant loss, overheating, and eventual head gasket failure if left unaddressed. Mercedes issued a TSB acknowledging the fault across the OM607 family.
Repair options
Repair tier
Dealer price
Specialist price
Minor - EGR cooler replacement
£800-£1,200
£450-£750
Full Replacement - Rebuilt OM607 engine
£3,500-£5,000+
£1,600-£3,200
Our recommendation
The EGR cooler failure is one of the most common Citan diesel faults, but it's rarely a reason to replace the whole engine - unless the owner ignored the symptoms for months and caused overheating damage. Replacing just the EGR cooler at an independent specialist (using a revised post-TSB unit) typically costs under £750 and solves the problem permanently. If you've already seen the temperature gauge climb or lost significant coolant, have a compression test done before deciding on replacement versus repair.
The turbocharger actuator can fail or stick, causing loss of boost and reduced power. The exhaust back pressure sensor can fail or become contaminated, sending incorrect readings to the ECU and preventing proper DPF regeneration. This leads to frequent regen attempts, black smoke on acceleration, loss of engine power, and a strong exhaust smell.
Repair options
Repair tier
Dealer price
Specialist price
Minor - Exhaust back pressure sensor replacement
£250-£400
£150-£250
Intermediate - Turbo actuator replacement
£400-£700
£250-£500
Intermediate - DPF clean or replacement
£600-£1,200
£350-£700
Full Replacement - Rebuilt OM607 engine
£3,500-£5,000+
£1,600-£3,200
Our recommendation
The exhaust back pressure sensor is a relatively cheap and quick fix (£150-£250 at an independent) and should be your first port of call if you're experiencing DPF-related warnings or frequent regens. Don't jump straight to DPF cleaning or replacement without having the sensor checked first. If your Citan is used primarily for short urban journeys, occasional longer motorway runs can help maintain DPF health.
Don't Let Timing Chain Stretch, EGR Cooler Failure, or Turbo Issues Write Off Your Mercedes Citan 108-112 CDI
Whether you're facing OM607 timing chain stretch on your Citan 109 CDI, EGR cooler cracking on your 111 CDI, or turbo actuator issues, EnginesMarket makes it simple to compare quotes from trusted UK Mercedes diesel specialists. Every rebuilt engine in our network carries upgraded components addressing the original design weakness - reinforced timing chain components, updated EGR coolers, and fresh turbo actuators - plus a minimum 12-month unlimited mileage warranty with nationwide delivery and supply & fit options. Don't pay main dealer premiums. Compare prices from independent Mercedes specialists who know these OM607 commercial workhorses inside out.
Everything Mercedes Benz Citan 108/109/110/111/112 CDI owners usually ask before choosing a rebuilt, reconditioned or used replacement engine.
Short summary: A rebuilt OM607 engine for the Citan 108-112 CDI costs £1,200-£3,200 supply-only, depending on variant and power output. Supply-and-fit adds £300-£600 labour. Prices vary by variant, engine code, and specialist location across the UK network.
Citan 108/109/110 CDI (OM607.951 K9K608, 75-95hp): rebuilt unit £1,600-£2,900; used engine from £800
Citan 111 CDI (OM607.951 LA K9K628, 110hp): rebuilt unit £1,800-£3,200; used engine from £900
Citan 112 CDI (OM607.951, 116hp): rebuilt unit £2,000-£3,400; used engine from £1,000
OM607 timing chain replacement (labour only): £1,000-£1,500 at specialist
12-month unlimited mileage warranty included on all reconditioned units
Short summary: A rattling noise on cold start is the classic warning sign on the OM607 engine. The timing chain tensioner can lose hydraulic pressure, allowing chain slack and guide wear. If ignored, it can lead to catastrophic engine failure and significant commercial downtime.
Short summary: White smoke from the exhaust, coolant loss, and overheating are the classic warning signs on the OM607 engine. The EGR cooler can crack internally (documented Mercedes TSB fault), allowing coolant to enter the exhaust stream.
Thick white smoke from the exhaust
Coolant loss without visible external leaks
Engine overheating or temperature gauge fluctuation
If caught early, EGR cooler replacement costs £450-£750 at specialist
Short summary: The OM607 is fundamentally a robust and reliable commercial diesel engine - 150,000+ mile examples are common. However, it has predictable weak points: timing chain stretch from approximately 60,000 miles, EGR cooler cracking (TSB documented), and turbo actuator failure. All are manageable with the right maintenance schedule and proactive attention.
OM607 is fundamentally robust with good fuel economy (60+ mpg)
Timing chain stretch is the most critical failure point - early intervention is key
EGR cooler cracking and DPF issues are common on high-mileage vehicles
Regular oil changes with Mercedes-spec low-SAPS oil are essential
Short summary: Properly maintained OM607 engines routinely reach 150,000-200,000 miles before major work. Timing chain issues typically appear between 60,000-100,000 miles.
OM607 (Citan 108-112 CDI): 150,000-200,000 miles with regular servicing
Timing chain inspection recommended from 60,000 miles
Service interval is 10,000 miles or 12 months - use Mercedes-spec low-SAPS oil
Late oil changes accelerate timing chain wear and EGR cooler degradation
Short summary: Yes, if the Citan is otherwise in good condition with no structural rust or major transmission faults. A rebuilt OM607 costs £1,200-£3,200 - far less than replacing a £3,000-£10,000 vehicle. Commercial operators typically save £10,000+ versus purchasing a new Citan van.
Citan 108-112 CDI values: £3,000-£10,000 depending on year, mileage and condition
Rebuilt engine with upgraded components fixes original weak points
Supply & fit typically £1,500-£3,800 depending on engine code
New engine includes 12-month unlimited mileage warranty
80,000-120,000 additional miles typically achievable from a rebuilt engine
Comparing quotes for your Mercedes Citan 108 CDI, 109 CDI, 110 CDI, 111 CDI or 112 CDI is completely free, with no obligation and no pressure. Enter your registration above to get tailored quotes from UK Mercedes diesel specialists who understand the OM607 engine inside out. Whether you need a used engine, a reconditioned unit, or a full rebuilt engine with upgraded timing chain components, EGR coolers, and turbo actuators, we'll connect you with the right specialist for your exact Citan - with a minimum 12-month unlimited mileage warranty on every engine supplied.
500+500+ OM607 diesel engines supplied through our network
12-Month12-Month Unlimited Mileage Warranty on every rebuilt Citan 108-112 CDI engine
Compare quotes from trusted UK Mercedes Benz Citan 108/109/110/111/112 CDI engine specialists with warranty-backed rebuilt, reconditioned and used options nationwide.