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Mercedes-Benz A160 CDI SPECIALISTS

Mercedes-Benz A-Class 160 CDI Engine Replacement Compare Prices & Get Quotes

Get quotes today from trusted UK Mercedes-Benz A-Class 160 CDI engine specialists. Compare prices on reconditioned, rebuilt and used engines for your A160 CDI - supply & fit available nationwide.

Supply & Fit Available
12-Month Warranty
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Mercedes-Benz A-Class 160 CDI Engine
from£800 to £3,800
  • Usedfrom £350
  • Reconditionedfrom £800
  • Common codesOM668.941, OM640.942, OM607.951

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How it works

3 Simple Steps to Finding the Right Replacement Engine

Clear information first, then the right engine and specialist for your exact vehicle.

Variant History

Mercedes-Benz A-Class 160 CDI Engine History & Specs at a Glance

The A160 CDI badge represents the entry-level diesel option across three generations of the Mercedes-Benz A-Class, evolving from the original OM668 1.7-litre in the W168 to the OM640 2.0-litre in the W169, and finally to the Renault-sourced OM607 1.5-litre in the W176 facelift. It has consistently been the most fuel-efficient diesel in the A-Class range.

Mercedes-Benz A-Class 160 CDI
  1. 1998

    OM668 DE 17 A (668.941), 1.7L diesel, 60 hp (44 kW) - W168 A160 CDI launch; Mercedes' first common-rail diesel in a compact car; 160 Nm torque

  2. 2001

    Facelift with revised engine management; power remains 60 hp; emissions improved

  3. 2004

    OM640 DE 20 LA (640.942), 2.0L diesel, 82 hp (60 kW) - W169 A160 CDI launch; 60 kW output

  4. 2008

    Facelift with stop/start system; power remains 82 hp

  5. 2012

    W176 generation launches; A160 CDI initially not available in UK

  6. 2013

    OM607 D 15 R (607.951), 1.5L diesel, 90 hp (66 kW) - W176 A160 CDI facelift launch; Renault K9K-sourced engine with timing belt

  7. 2015

    A160 CDI badge discontinued; replaced by A180d

Every engine fitted to the Mercedes-Benz A-Class 160 CDI is covered below, with UK rebuilt pricing and known failure points.

Engine Codes & Pricing

Mercedes-Benz A-Class 160 CDI Engine Codes Specifications & Replacement Cost

Find your exact engine code, specs and UK replacement cost guide.

OM668.941 — 1.7L Diesel (1998-2004) engine

OM668.941 — 1.7L Diesel (1998-2004)

Power Output
60 hp (44 kW) at 3,600 rpm
Torque
160 Nm at 1,400-2,400 rpm
Years Fitted
1998-2004

Common Problems

Mercedes-Benz A-Class 160 CDI Engine Problems Repair Cost vs Replacement

The A160 CDI has been powered by three different diesel engines across its production life - the original OM668 1.7-litre (W168), the OM640 2.0-litre (W169), and the Renault-sourced OM607 1.5-litre (W176). Each has distinct failure patterns. Rebuilt A160 CDI engines through EnginesMarket include upgraded components addressing the original failure points, plus a minimum 12-month unlimited-mileage warranty.

Common failure points and repair options

OM668 & OM640 Timing Chain Wear

Affected
Mercedes-Benz A-Class 160 CDI (OM668.941 and OM640.942, W168 and W169, 1998-2012)
Typical failure mileage
100,000-180,000 miles
Root cause
Both the OM668 and OM640 use timing chains designed to last the lifetime of the engine, but wear and stretching can occur as the vehicle ages. A loose or stretched timing chain can throw off the engine's timing, leading to poor performance and increased fuel consumption. Owners often notice a rattling sound, particularly when starting the engine.

Repair options

Repair tierDealer priceSpecialist price
Timing Chain & Tensioner Replacement£1,800-£2,800£1,200-£1,800
Full Replacement - rebuilt OM668/OM640 engine£3,500-£5,000£1,500-£2,800
Our recommendation
If you hear a rattling noise from the engine on cold starts - especially on higher-mileage W168 or W169 models - have the timing system inspected immediately. A preventative chain replacement at a specialist saves thousands compared to waiting for failure. Routine oil changes with high-quality oils can help prolong the timing chain's life.
-> Compare rebuilt OM668 and OM640 Mercedes-Benz A-Class 160 CDI engine prices

OM668 & OM640 Injector Seal & Fuel Injection Problems

Affected
Mercedes-Benz A-Class 160 CDI (OM668.941 and OM640.942, W168 and W169, 1998-2012)
Typical failure mileage
80,000-150,000 miles
Root cause
Clogged fuel injectors can lead to poor engine performance and increased fuel consumption. Malfunctioning injectors may cause rough idling and misfires. Injector seal failure is also common, causing combustion gas blow-by and poor cold starting.

Repair options

Repair tierDealer priceSpecialist price
Injector Seal Replacement (all 4)£600-£1,000£350-£600
Injector Replacement (all 4)£1,000-£1,800£600-£1,200
Full Replacement - rebuilt engine£3,500-£5,000£1,500-£2,800
Our recommendation
If you experience poor cold starting, rough idling, or a chuffing noise from the engine bay, have the injector seals inspected. Replacing all four seals at a specialist costs £350-£600 and is far cheaper than the £1,800+ bill for injector replacement if they seize.
-> Get quotes for OM668 and OM640 injector repair and engine replacement for your A160 CDI

OM668 & OM640 Oil Leaks

Affected
Mercedes-Benz A-Class 160 CDI (OM668.941 and OM640.942, W168 and W169, 1998-2012)
Typical failure mileage
60,000-120,000 miles
Root cause
Oil leakage is a common issue due to aging seals and gaskets. Heat and friction cause these components to wear out, leading to oil seeping from various points, such as the valve cover gasket, oil pan, and even around the timing cover.

Repair options

Repair tierDealer priceSpecialist price
Valve Cover Gasket Replacement£300-£500£150-£300
Oil Pan Seal Replacement£400-£700£200-£450
Full Replacement - rebuilt engine£3,500-£5,000£1,500-£2,800
Our recommendation
Check for oil spots under the car regularly - early detection can prevent more serious engine damage. Regular oil changes with high-quality lubricants can also extend the life of these seals, reducing the likelihood of leaks.
-> Compare oil leak repair and engine replacement prices for your A160 CDI

OM607 Timing Belt Failure

Affected
Mercedes-Benz A-Class 160 CDI (OM607.951, W176 facelift, 2013-2015)
Typical failure mileage
80,000-100,000 miles (belt interval)
Root cause
The OM607 is a Renault K9K-sourced engine that uses a timing belt rather than a chain. The belt must be replaced every 80,000-100,000 miles - failure causes piston-to-valve contact and complete engine destruction.

Repair options

Repair tierDealer priceSpecialist price
Preventative Timing Belt Replacement£600-£1,000£350-£650
Full Replacement - rebuilt OM607 engine£3,500-£5,500£2,200-£3,800
Our recommendation
Unlike chain-driven engines, the OM607's timing belt failure is predictable and preventable. If your OM607-equipped A160 CDI is approaching 80,000 miles or 5 years since the last belt change, replace it immediately. A £350-£650 specialist belt change is far cheaper than a £2,200+ engine replacement.
-> Get quotes for OM607 timing belt replacement and engine prices for your A160 CDI

Don't Let Engine Failure Write Off Your Mercedes-Benz A-Class 160 CDI

Engine failure doesn't always mean the end of the road for your A160 CDI. Whether your OM668 needs a timing chain replacement, your OM640 has oil leaks, your OM607 needs a new timing belt, or a full rebuild is required, EnginesMarket makes it simple to compare prices from trusted UK Mercedes-Benz A-Class 160 CDI specialists. Every rebuilt engine supplied through our network includes upgraded components designed to address the original failure point - plus a minimum 12-month unlimited-mileage warranty with nationwide delivery. Compare prices today and get back on the road without the main dealer premium.

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FAQ

Mercedes-Benz A-Class 160 CDI Engine ReplacementFrequently Asked Questions

Everything Mercedes-Benz A-Class 160 CDI owners usually ask before choosing a rebuilt, reconditioned or used replacement engine.

Why Choose Us

Compare Mercedes-Benz A-Class 160 CDI Engine Prices Today

Comparing quotes for your A160 CDI is free, no-obligation, and specific to your exact OM668.941, OM640.942 or OM607.951 engine code and generation. Our vetted UK specialists provide transparent pricing on used, reconditioned and rebuilt engines - with a minimum 12-month unlimited-mileage warranty on every rebuilt unit. Enter your registration above, compare prices, and choose the right engine for your A-Class today.

500+500+ A160 CDI OM668, OM640 and OM607 engines supplied through our network
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