How much does a Hyundai Tucson 2.0 CRDi engine replacement cost-

A reconditioned or rebuilt D4HA engine for the Tucson 2.0 CRDi typically costs between £1,500 and £4,000 for the supply-only unit in the UK. Used D4HA engines start around £500 but carry higher risk due to unknown history. Rebuilt units with upgraded timing components sit at the £2,500-£4,000 mark. Supply & fit labour typically adds £520-£715 depending on the specialist.

What are the common problems with the Tucson 2.0 CRDi D4HA engine-

The D4HA engine is generally reliable but has a few well-documented weak points as mileage increases. Glow plug failure, which can snap during removal and require expensive cylinder head extraction. Timing chain stretch causing a rattle on cold starts (typically 80k+ miles). DPF clogging and injector seal leaks, especially on vehicles used primarily for short urban journeys.

Is it worth replacing the engine in a Hyundai Tucson 2.0 CRDi-

Yes, the Tucson holds its value well, making a full engine replacement a financially sound decision compared to parting out. Tucson 2.0 CRDi models regularly sell for £4,000 to £15,000+ depending on age and spec. A £2,500-£4,000 rebuilt engine preserves the vehicle's drivability, fuel economy, and market value.

How long does a Hyundai Tucson 2.0 CRDi engine replacement take-

Because the D4HA is a modern common-rail diesel, a specialist workshop requires specific diagnostic tools and careful extraction. Engine removal and refitting typically takes 8 to 11 hours of labour. Total workshop turnaround is usually 3 to 5 working days, including ECU coding and adaptation.

What is the difference between the Hyundai Tucson 1.7 CRDi and 2.0 CRDi-

While both are diesel engines, the 2.0 CRDi (D4HA) offers significantly more torque and refinement, making it the preferred choice for heavier loads and motorway cruising. The 1.7 CRDi (D4FD) is lighter and slightly more fuel-efficient in urban settings but lacks the 2.0L's pulling power. The 2.0 CRDi is widely considered the more robust and reliable long-term option in the Tucson lineup.

Hyundai Tucson 2.0 CRDi SPECIALISTS

Hyundai Tucson 2.0 CRDi Engine Replacement Compare Prices & Get Quotes

Get quotes today from trusted UK Hyundai Tucson 2.0 CRDi engine specialists and compare prices on reconditioned, rebuilt and used engines.

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Hyundai Tucson 2.0 CRDi Engine

from£1,500 to £4,000...

Usedfrom £500
Reconditionedfrom £1,500
Common codesD4HA

Hyundai tucson 2.0 CRDi Used Engine — D4HA

Hyundai tucsonUsed Engine — D4HA

Hyundai tucson 2.0 CRDi Reconditioned Engine — D4HA

Hyundai tucsonReconditioned Engine — D4HA

Hyundai tucson 2.0 CRDi Rebuilt Engine — D4HA

Hyundai tucsonRebuilt Engine — D4HA

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How it works

3 Simple Steps to Finding the Right Replacement Engine

Clear information first, then the right engine and specialist for your exact vehicle.

Variant History

Hyundai Tucson 2.0 CRDi Engine History & Specs at a Glance

When the 2.0 CRDi launched in the third-generation (TL) Hyundai Tucson, it introduced Hyundai’s robust R-II diesel architecture, delivering strong low-end torque and refined cruising capability that has carried through to the current NX4 generation.

2015
D4HA (2.0L, 136-185hp) introduced to the Tucson TL, replacing older diesel units with improved common-rail injection and better emissions compliance.
2018
TLE facelift update introduced Selective Catalytic Reduction (AdBlue) to the D4HA engine to meet stricter Euro 6 emissions standards.
2020
NX4 generation launch retained the D4HA architecture, later introducing 48V mild-hybrid (MHEV) assistance to improve fuel economy and reduce turbo lag.

Every engine fitted to the Hyundai Tucson 2.0 CRDi is covered below, with UK rebuilt pricing and known failure points.

Engine Codes & Pricing

Hyundai Tucson 2.0 CRDi Engine Codes Specifications & Replacement Cost

Find your exact engine code, specs and UK replacement cost guide.

D4HA — 2.0L Diesel (2015-present)

Power Output: 136-185hp
Years Fitted: 2015-present

Can’t find your exact engine code?-> Get quotes for D4HA Hyundai Tucson 2.0 CRDi engine replacement

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Common Problems

Hyundai Tucson 2.0 CRDi Engine Problems Repair Cost vs Replacement

The D4HA 2.0-litre R-II diesel engine dominating the Hyundai Tucson 2.0 CRDi is generally robust, but long-term ownership is frequently impacted by glow plug extraction failures, timing chain stretch, and DPF clogging. Every rebuilt engine supplied through our network features upgraded internal components specifically engineered to address these original failure points, backed by a minimum 12-month unlimited mileage warranty.

Common failure points and repair options

Hyundai Tucson 2.0 CRDi Glow Plug & DPF Failure

Affected: Hyundai Tucson 2.0 CRDi (D4HA, 2015-present)
Typical failure mileage: 80,000-150,000 miles

Root cause

Frequent short trips prevent the DPF from completing active regeneration cycles. Soot accumulates, increasing back-pressure. Concurrently, glow plugs are prone to snapping during removal, turning a simple £150 service into a £1,500+ cylinder head extraction job.

Repair options

Repair tier	Dealer price	Specialist price
Minor - Glow Plug & DPF Clean	£1,200-£1,800	£600-£950
Full Replacement - rebuilt/reconditioned engine	£4,000-£5,500	£2,500-£4,000

Our recommendation

If your Tucson 2.0 CRDi is only showing early DPF warnings or a single glow plug fault, a specialist clean and replacement is highly cost-effective. However, if the engine exhibits timing chain rattle, loss of power, or metallic knocking, the damage has likely progressed beyond isolated component repair. At that stage, a rebuilt unit with factory-upgraded components offers far better long-term value than repeated patch repairs.

-> Compare rebuilt D4HA Hyundai Tucson 2.0 CRDi engine prices today

Don't Let Engine Failure Write Off Your Hyundai Tucson 2.0 CRDi

Diesel engine failures on the Tucson rarely happen without warning, but waiting too long turns manageable maintenance into catastrophic repair bills. Whether you're dealing with DPF clogging, glow plug extraction nightmares, or timing chain wear, our network of vetted UK specialists provides transparent, like-for-like replacement options tailored to your exact D4HA variant. Every rebuilt engine arrives with upgraded weak-point components, full bench testing, and a minimum 12-month unlimited mileage warranty, delivered and fitted nationwide.

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FAQ

Hyundai Tucson 2.0 CRDi Engine ReplacementFrequently Asked Questions

Everything Hyundai Tucson 2.0 CRDi owners usually ask before choosing a rebuilt, reconditioned or used replacement engine.

A reconditioned or rebuilt D4HA engine for the Tucson 2.0 CRDi typically costs between £1,500 and £4,000 for the supply-only unit in the UK.

Used D4HA engines start around £500 but carry higher risk due to unknown history.
Rebuilt units with upgraded timing components sit at the £2,500-£4,000 mark.
Supply & fit labour typically adds £520-£715 depending on the specialist.

-> Get free quotes for your Hyundai Tucson 2.0 CRDi engine replacement.

The D4HA engine is generally reliable but has a few well-documented weak points as mileage increases.

Glow plug failure, which can snap during removal and require expensive cylinder head extraction.
Timing chain stretch causing a rattle on cold starts (typically 80k+ miles).
DPF clogging and injector seal leaks, especially on vehicles used primarily for short urban journeys.

-> Compare specialist quotes to fix your Hyundai Tucson 2.0 CRDi engine issues.

While both are diesel engines, the 2.0 CRDi (D4HA) offers significantly more torque and refinement, making it the preferred choice for heavier loads and motorway cruising.

The 1.7 CRDi (D4FD) is lighter and slightly more fuel-efficient in urban settings but lacks the 2.0L's pulling power.
The 2.0 CRDi is widely considered the more robust and reliable long-term option in the Tucson lineup.

-> Get quotes for the correct engine for your Hyundai Tucson 2.0 CRDi.

Why Choose Us

Compare Hyundai Tucson 2.0 CRDi Engine Prices Today

Comparing quotes for your Hyundai Tucson 2.0 CRDi is completely free, no-obligation, and tailored to your exact chassis and D4HA engine code. Skip the main dealer premiums and connect directly with vetted Hyundai specialists who understand the R-II 2.0-litre diesel architecture inside out.

100+100+ Hyundai Tucson 2.0 CRDi engines supplied through our network

12-Month12-Month Warranty on every rebuilt D4HA engine

NationwideNationwide UK delivery

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Compare quotes from trusted UK Hyundai Tucson 2.0 CRDi engine specialists with warranty-backed rebuilt, reconditioned and used options nationwide.