BMW Z1 25i Engine ReplacementCompare Prices & Get Quotes
Get quotes today from trusted UK BMW Z1 25i engine specialists. Compare prices on reconditioned, rebuilt and used M20B25 engines for your iconic Z1 roadster - supply & fit available nationwide.
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Variant History
BMW Z1 25i Engine History & Specs at a Glance
The BMW Z1 25i arrived in 1989 as BMW's first dedicated roadster since the 507, powered exclusively by the M20B25 2.5-litre straight-six from the E30 325i. With just 8,000 units produced between 1989 and 1991, the Z1 is one of the rarest BMW models ever built - and the sole drivetrain specification remained unchanged throughout its brief production run.
March 1989 - BMW Z1 25i production begins with the M20B25 2.5-litre straight-six petrol engine, producing 170hp and 222Nm of torque
1989
1991 - Z1 production continues with the M20B25 engine unchanged; all UK-market cars are left-hand drive
June 1991 - Z1 production ends after 8,000 units; no engine changes were made during the production run
Every engine fitted to the BMW Z1 25i is covered below, with UK rebuilt pricing and known failure points.
Engine Codes & Pricing
BMW Z1 25i Engine Codes Specifications & Replacement Cost
Find your exact engine code, specs and UK replacement cost guide.
M20B25 — 2.5L Petrol (1989-1991)
Power Output
170hp (125kW) at 5,800rpm
Torque
222Nm (164lb-ft) at 4,300rpm
Displacement
2,494cc
Engine Management
Bosch Motronic 1.3
Valvetrain
SOHC, 2 valves per cylinder, belt-driven camshaft
Years Fitted
1989-1991 (all Z1 production)
Can’t find your exact engine code?-> Get quotes for M20B25 BMW Z1 25i engine replacement
BMW Z1 25i Engine Problems Repair Cost vs Replacement
The BMW Z1 25i is powered exclusively by the M20B25 2.5-litre straight-six - a robust and characterful engine shared with the E30 325i. However, with Z1 production ending in 1991, all examples are now 30+ years old, and age-related failures are common. Every rebuilt M20B25 engine supplied through EnginesMarket includes upgraded components addressing the original failure points - plus a minimum 12-month unlimited mileage warranty.
Common failure points and repair options
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Timing Belt Failure
Affected
BMW Z1 25i (M20B25, 1989-1991)
Typical failure mileage
60,000 miles (belt interval) / immediate if neglected
Root cause
The M20B25 uses a rubber timing belt rather than a chain. If the belt breaks, pistons strike valves - catastrophic engine failure requiring full replacement. The belt should be replaced every 60,000 miles or 5 years, whichever comes first.
Repair options
Repair tier
Dealer price
Specialist price
Preventative - timing belt & water pump replacement
£500-£800
£350-£600
Full Replacement - rebuilt/reconditioned engine (catastrophic failure)
£4,000-£6,500
£2,500-£5,000
Our recommendation
If you own a Z1 25i and do not have documented evidence of a recent timing belt change, replace it immediately - the belt is the single most critical maintenance item on the M20B25. A £350-£600 specialist job is far cheaper than a £2,500-£5,000 engine replacement. If the belt has already snapped, a rebuilt M20B25 with upgraded components is the only reliable solution.
The Z1 sits 40mm lower than the E30 325i, which flattens the sump angle and alters oil pickup geometry. This unique Z1-specific issue causes oil starvation at low RPM, leading to camshaft lobe pitting and wear - a fault never seen in the E30.
Repair options
Repair tier
Dealer price
Specialist price
Minor - oil pump upgrade & camshaft inspection
£800-£1,200
£500-£900
Intermediate - camshaft & oil pump replacement
£1,500-£2,500
£1,000-£1,800
Full Replacement - rebuilt/reconditioned engine (catastrophic cam/head damage)
£4,000-£6,500
£2,500-£5,000
Our recommendation
The Z1's unique oil pump issue is widely documented but often overlooked. If you're replacing your Z1's engine or undertaking a rebuild, insist on the up-rated oil pump (OEM 11 41 1 730 302) and a hardened 731 camshaft. This Z1-specific package addresses the low-rpm oil starvation that kills cam lobes on 1989-1991 models. On a collector car worth £20,000-£50,000, this preventative work is essential.
The M20B25's cylinder head is prone to overheating due to a failing OEM cooling system. The water pump, thermostat, and radiator hoses degrade with age. Head gasket failure leads to coolant leaks, overheating, and potentially a cracked cylinder head if ignored.
Repair options
Repair tier
Dealer price
Specialist price
Preventative - cooling system overhaul
£600-£900
£400-£700
Intermediate - head gasket replacement
£1,200-£1,800
£800-£1,400
Full Replacement - rebuilt/reconditioned engine (cracked head / block)
£4,000-£6,500
£2,500-£5,000
Our recommendation
On a 30+ year-old Z1, preventative cooling system overhaul is the single best investment you can make. For under £700 at a specialist, you can replace all critical cooling components and avoid the risk of overheating. If your Z1 has already overheated and the head gasket has failed, a specialist head gasket replacement (£800-£1,400) is viable if the head isn't cracked. If the head is cracked, only a full rebuilt engine will save the car.
The Z1's under-body exhaust heat shield fails over time, allowing exhaust heat to cook the starter motor. This Z1-specific issue is not seen on E30 325i models due to different exhaust routing.
If your Z1 25i suffers from hot-start issues or the starter motor fails, check the exhaust heat shield first. A £200-£350 starter motor replacement is a quick fix, but without replacing the heat shield, the problem will recur. On a collector car, it's worth spending the extra £150-£250 to replace the heat shield at the same time.
Don't Let Engine Failure Write Off Your BMW Z1 25i
A failed M20B25 engine doesn't have to mean the end of the road for your Z1 25i. Whether you're facing timing belt failure, Z1-specific oil starvation, head gasket issues, or heat shield problems, EnginesMarket connects you with trusted UK BMW specialists who supply rebuilt M20B25 engines with upgraded components specifically designed to address these original failure points. Every engine comes with a minimum 12-month unlimited mileage warranty, nationwide delivery, and supply & fit options across the UK. Compare prices today - and keep your iconic Z1 on the road without paying the main dealer premium.
The M20B25 is one of BMW's most robust and characterful straight-six engines, shared with the E30 325i. However, Z1-specific issues exist: the unique cylinder-head oil-feed restriction starves the valvetrain on 1989-1991 models, and the under-body exhaust heat-shield failure cooks starter motors. The Z1 sits 40mm lower than the E30, flattening the sump angle and causing oil starvation at low RPM - a fault never seen in the E30. Regular maintenance, particularly timing belt replacement every 60,000 miles, is essential.
The Z1 sits 40mm lower than the E30 325i, which flattens the sump angle and alters oil pickup geometry. This causes oil starvation at low RPM, leading to camshaft lobe pitting and wear - a fault never seen in the E30.
Symptoms include ticking or tapping from the top end
Camshaft pitting is visible on inspection
The fix is an up-rated oil pump (OEM 11 41 1 730 302) and hardened 731 camshaft
Comparing quotes for your BMW Z1 25i is free, no-obligation, and specific to your exact engine code and vehicle. Enter your registration above - our trusted UK network of BMW Z1 specialists will send you tailored prices for used, reconditioned, and rebuilt M20B25 engines with warranty. Keep your iconic Z1 on the road without paying the dealer premium.
50+50+ M20B25 engines supplied through our network
12-Month12-Month Warranty on every rebuilt BMW Z1 25i engine