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Volkswagen TOUAREG 3.0 TDI V6 SPECIALISTS

Volkswagen Touareg 3.0 TDI V6 Engine Replacement Compare Prices & Get Quotes

Get quotes today from trusted UK Volkswagen Touareg 3.0 TDI V6 engine specialists. Compare prices on reconditioned, rebuilt and used engines for your Touareg 3.0 TDI V6 - from the first-generation BKS/BUN units through to the latest Gen 3 EA897evo3 DPY and DENA engines.

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Volkswagen Touareg 3.0 TDI V6 Engine
from£3,200 to £6,500
  • Usedfrom £1,495
  • Reconditionedfrom £3,200
  • Common codesBKS, BUN, CASA

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How it works

3 Simple Steps to Finding the Right Replacement Engine

Clear information first, then the right engine and specialist for your exact vehicle.

Variant History

Volkswagen Touareg 3.0 TDI V6 Engine History & Specs at a Glance

The Volkswagen Touareg 3.0 TDI V6 arrived in 2004 as the diesel powertrain for Volkswagen's flagship luxury SUV and has remained the UK's best-selling Touareg engine across all three generations - Gen 1 (7L, 2002-2010), Gen 2 (7P, 2010-2018), and Gen 3 (CR7, 2018-present). The 3.0 V6 TDI has evolved through multiple iterations from the original 165kW pump-nozzle unit through to the latest EA897evo3 common-rail engines delivering up to 286PS.

Volkswagen Touareg 3.0 TDI V6
  1. 2004

    3.0 V6 TDI (BUN, 204hp/211hp) introduced with first-generation Touareg

  2. 2004

    2007 - BKS (225hp) and BUN (211hp) codes power early Gen 1 models

  3. 2007

    CASA/CASC (240hp) introduced with increased torque (550Nm)

  4. 2010

    Second-generation Touareg (7P) launched; CASD (204hp), CATA (225hp), CASA/CNRB (240hp) codes introduced

  5. 2011

    CJGD/CRCA (245hp) added to Gen 2 range

  6. 2018

    Third-generation Touareg (CR7) launches with CVMD (249hp/286hp)

  7. 2020

    2021 - DCXA, DCYC codes introduced for Gen 3 models

  8. 2022

    present - DENA and DPY (EA897evo3) codes power latest models

  9. 2023

    present - DPY code (286PS) in Black Edition and R-Line trims

Every engine fitted to the Volkswagen Touareg 3.0 TDI V6 is covered below, with UK rebuilt pricing and known failure points.

Engine Codes & Pricing

Volkswagen Touareg 3.0 TDI V6 Engine Codes Specifications & Replacement Cost

Find your exact engine code, specs and UK replacement cost guide.

BUN — 3.0 V6 TDI (2004-2006) engine

BUN — 3.0 V6 TDI (2004-2006)

Power Output
211hp (155kW)
Years Fitted
2004-2006

Can’t find your exact engine code?-> Get quotes for BUN Volkswagen Touareg 3.0 TDI V6 engine replacement

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Common Problems

Volkswagen Touareg 3.0 TDI V6 Engine Problems Repair Cost vs Replacement

The Volkswagen Touareg 3.0 TDI V6 is a robust luxury SUV engine, but it has well-documented failure points - particularly timing chain tensioner failure on pre-2018 units, DPF and EGR system issues on Euro 5/6 models, and piezo injector failures. Rebuilt engines through EnginesMarket include upgraded components addressing the original failure point, plus a minimum 12-month unlimited-mileage warranty.

Common failure points and repair options

Timing Chain Tensioner Failure

Affected
Volkswagen Touareg 3.0 TDI V6 (BKS, BUN, CASA, CASB, CASC, CASD, CATA, pre-2018 CNRB/CRCA)
Typical failure mileage
60,000-120,000 miles
Root cause
The timing chain tensioner rail is made from a material that can break, causing the chain to skip and the engine to seize. The tensioner is located at the rear of the engine, requiring engine removal for full replacement. Cold-start rattle is the primary warning sign.

Repair options

Repair tierDealer priceSpecialist price
Tensioner Replacement (accessible side)£2,000-£3,500£1,500-£2,500
Full Timing Chain Kit£4,000-£6,500£2,500-£4,500
Full Replacement - rebuilt/reconditioned engine£6,500-£10,000£3,800-£7,500 (matches Section 4)
Our recommendation
If you're hearing cold-start rattle on a pre-2018 Touareg 3.0 TDI V6, don't delay - get a specialist inspection immediately. A full timing chain kit at £2,500-£4,500 is significantly cheaper than a seized engine. If the chain has already snapped, a rebuilt engine with warranty is the only safe route for a Touareg worth over £8,000.
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DPF & EGR System Failure

Affected
Volkswagen Touareg 3.0 TDI V6 (Euro 5 CASD/CATA, Euro 6 CNRB/CRCA/CVMD)
Typical failure mileage
60,000-120,000 miles
Root cause
Urban driving prevents passive DPF regeneration, leading to blockage. The EGR valve and cooler become clogged with carbon, triggering limp mode and warning lights.

Repair options

Repair tierDealer priceSpecialist price
DPF Clean / EGR Clean£600-£1,200£300-£700
DPF Replacement + EGR Replacement£1,500-£2,800£900-£1,800
Full Replacement - rebuilt/reconditioned engine£6,500-£10,000£3,800-£7,500 (matches Section 4)
Our recommendation
DPF and EGR issues are often the first sign of a Touareg 3.0 TDI V6 being used predominantly for short urban journeys. If you're keeping the car, a new DPF and EGR at £900-£1,800 from a specialist is good value. If combined with timing chain rattle or injector problems, a rebuilt engine becomes the more sensible long-term investment.
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Piezo Injector Failure

Affected
Volkswagen Touareg 3.0 TDI V6 (all generations, particularly BKS/CASA/CRCA)
Typical failure mileage
80,000-150,000 miles
Root cause
Piezo injectors in the Bosch CR system are sensitive to fuel quality and can fail internally. When an injector fails, the clamp bolt can stretch and the copper seal can be destroyed, leading to fuel system contamination and no-start conditions.

Repair options

Repair tierDealer priceSpecialist price
Single Injector Replacement£600-£1,000£350-£650
Full Set of 6 Injectors£2,500-£4,000£1,500-£2,800
Full Replacement - rebuilt/reconditioned engine£6,500-£10,000£3,800-£7,500 (matches Section 4)
Our recommendation
Injector failure on a Touareg 3.0 TDI V6 can be a "canary in the coal mine" - if one injector has failed, the others may follow. For high-mileage units, replacing all six injectors with the fuel system flush is the safest approach. If injector failure has caused metal contamination in the fuel system, full engine replacement may be the only option.
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Don't Let Engine Failure Write Off Your Volkswagen Touareg 3.0 TDI V6

The Volkswagen Touareg 3.0 TDI V6 is a premium luxury SUV engine - but timing chain tensioner failure, DPF/EGR issues, and injector problems can turn your luxury SUV into a costly repair. Rebuilt engines through EnginesMarket carry a minimum 12-month unlimited-mileage warranty, with upgraded components addressing the original failure points. Compare prices from UK specialists today and preserve your Touareg investment without paying dealer premiums.

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FAQ

Volkswagen Touareg 3.0 TDI V6 Engine ReplacementFrequently Asked Questions

Everything Volkswagen Touareg 3.0 TDI V6 owners usually ask before choosing a rebuilt, reconditioned or used replacement engine.

Why Choose Us

Compare Volkswagen Touareg 3.0 TDI V6 Engine Prices Today

Comparing Volkswagen Touareg 3.0 TDI V6 engine quotes is free, no-obligation, and specific to your exact variant and engine code - whether you drive a BKS Gen 1, a CRCA Gen 2, or a DPY Gen 3. Enter your registration above and get connected with vetted UK specialists who stock your engine today.

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