Volkswagen Touareg 3.0 TDI V6 Engine ReplacementCompare Prices & Get Quotes
Get quotes today from trusted UK Volkswagen Touareg 3.0 TDI V6 engine specialists. Compare prices on reconditioned, rebuilt and used engines for your Touareg 3.0 TDI V6 - from the first-generation BKS/BUN units through to the latest Gen 3 EA897evo3 DPY and DENA engines.
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From £3,200 to £6,500
Used from £1,495 · Reconditioned from £3,200 · Common codes: BKS, BUN, CASA, CASB, CASC, CASD, CATA, CNRB, CJGD, CRCA, CVMD, DCXA, DCYC, DENA, DPY
From £1,495
Tested, bare/short engine
From £3,200
Rod bearings addressed, tested
From quote
Upgraded bearings, full teardown, revised valvetrain

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3 Simple Steps3 Simple Stepsto Finding the Best Volkswagen Touareg 3.0 TDI V6 Replacement Engineto Finding the Best Volkswagen Touareg 3.0 TDI V6 Replacement Engine
Most replacements completed within 3-5 days.
Volkswagen Touareg 3.0 TDI V6 - Engine History & Specs at a Glance
The Volkswagen Touareg 3.0 TDI V6 arrived in 2004 as the diesel powertrain for Volkswagen's flagship luxury SUV and has remained the UK's best-selling Touareg engine across all three generations - Gen 1 (7L, 2002-2010), Gen 2 (7P, 2010-2018), and Gen 3 (CR7, 2018-present). The 3.0 V6 TDI has evolved through multiple iterations from the original 165kW pump-nozzle unit through to the latest EA897evo3 common-rail engines delivering up to 286PS.

Volkswagen Touareg 3.0 TDI V6 - Engine History & Specs at a Glance
The Volkswagen Touareg 3.0 TDI V6 arrived in 2004 as the diesel powertrain for Volkswagen's flagship luxury SUV and has remained the UK's best-selling Touareg engine across all three generations - Gen 1 (7L, 2002-2010), Gen 2 (7P, 2010-2018), and Gen 3 (CR7, 2018-present). The 3.0 V6 TDI has evolved through multiple iterations from the original 165kW pump-nozzle unit through to the latest EA897evo3 common-rail engines delivering up to 286PS.
Volkswagen Touareg 3.0 TDI V6
Engine History Timeline
3.0 V6 TDI (BUN 204hp/211hp) introduced with first-generation Touareg
2007 - BKS (225hp) and BUN (211hp) codes power early Gen 1 models
CASA/CASC (240hp) introduced with increased torque (550Nm)
Second-generation Touareg (7P) launched; CASD (204hp) CATA (225hp), CASA/CNRB (240hp) codes introduced
CJGD/CRCA (245hp) added to Gen 2 range
Third-generation Touareg (CR7) launches with CVMD (249hp/286hp)
2021 - DCXA DCYC codes introduced for Gen 3 models
present - DENA and DPY (EA897evo3) codes power latest models
present - DPY code (286PS) in Black Edition and R-Line trims
Key Specs Snapshot
Every engine fitted to the Volkswagen Touareg 3.0 TDI V6 is covered below, with UK rebuilt pricing and known failure points.
Volkswagen Touareg 3.0 TDI V6 Engine Codes - Specifications & Replacement CostVolkswagen Touareg 3.0 TDI V6 Engine Codes - Specifications & Replacement Cost
3.0 V6 TDI (2004-2006)
Compatible Trim Levels
- S
- SE
- Altitude

Find your exact engine code, specs and UK replacement cost guide.
Used
Tested, ready-to-fit engine
£1,495-£2,800
Reconditioned
Addressed known issues, tested
£3,200-£4,800
Rebuilt
Full teardown, upgraded internals
£4,500-£6,500
Common Failure
Early BUN units share the timing chain tensioner design that affects later CASA/CASC engines - cold-start rattle is the primary warning sign.


The Volkswagen Touareg 3.0 TDI V6 is a robust luxury SUV engine, but it has well-documented failure points - particularly timing chain tensioner failure on pre-2018 units, DPF and EGR system issues on Euro 5/6 models, and piezo injector failures. Rebuilt engines through EnginesMarket include upgraded components addressing the original failure point, plus a minimum 12-month unlimited-mileage warranty.

"Why the Volkswagen Touareg 3.0 TDI V6 Timing Chain Fails"
Affected Vehicles
Volkswagen Touareg 3.0 TDI V6 (BKS, BUN, CASA, CASB, CASC, CASD, CATA, pre-2018 CNRB/CRCA)
Typical Failure Mileage
60,000-120,000 miles
Root Cause
The timing chain tensioner rail is made from a material that can break, causing the chain to skip and the engine to seize. The tensioner is located at the rear of the engine, requiring engine removal for full replacement. Cold-start rattle is the primary warning sign.
Why It Happens
The timing chain tensioner rail is made from a material that can break, causing the chain to skip and the engine to seize. The tensioner is located at the rear of the engine, requiring engine removal for full replacement. Cold-start rattle is the primary warning sign.
Dealer (parts + labour)
£2,000-£3,500
Specialist (parts + labour)
£1,500-£2,500
What it involves
Replace the accessible tensioner without engine removal
Suitability
May address rattle temporarily; does not address chain wear or other tensioners
Dealer (parts + labour)
£4,000-£6,500
Specialist (parts + labour)
£2,500-£4,500
What it involves
Engine-out job; replace all chains, tensioners, guides, and rails
Suitability
The proper fix for a Touareg 3.0 TDI V6 with chain rattle; prevents catastrophic failure
Dealer (parts + labour)
£6,500-£10,000
Specialist (parts + labour)
£3,800-£7,500 (matches Section 4)
What it involves
Supply & fit, upgraded components addressing the original failure point, 12-month warranty
Suitability
When chain has snapped or caused cylinder/valve damage
| Repair Tier | Dealer (Parts + Labour) | Specialist (Parts + Labour) | What It Involves | Suitability | Estimated Time |
|---|---|---|---|---|---|
Tensioner Replacement (accessible side) Minor | £2,000-£3,500 | £1,500-£2,500 | Replace the accessible tensioner without engine removal | May address rattle temporarily; does not address chain wear or other tensioners | |
Full Timing Chain Kit Best Value | £4,000-£6,500 | £2,500-£4,500 | Engine-out job; replace all chains, tensioners, guides, and rails | The proper fix for a Touareg 3.0 TDI V6 with chain rattle; prevents catastrophic failure | |
Full Replacement - rebuilt/reconditioned engine Best Value | £6,500-£10,000 | £3,800-£7,500 (matches Section 4) | Supply & fit, upgraded components addressing the original failure point, 12-month warranty | When chain has snapped or caused cylinder/valve damage |
Vehicle Value Check
Vehicle Value Check
A typical used Volkswagen Touareg 3.0 TDI V6 ranges from approximately £4,000 for an early Gen 1 example to over £35,000 for a recent low-mileage Gen 3 model. For Gen 1 Touareg 3.0 TDI V6 values under £6,000, a used engine or preventative chain replacement typically makes more sense than a full rebuilt unit. For Gen 2 values £8,000-£15,000, reconditioned/rebuilt usually justifies the premium via warranty and reliability. For Gen 3 vehicles £20,000+, replacement cost is typically small relative to vehicle value.
Our Recommendation
Our Recommendation
If you're hearing cold-start rattle on a pre-2018 Touareg 3.0 TDI V6, don't delay - get a specialist inspection immediately. A full timing chain kit at £2,500-£4,500 is significantly cheaper than a seized engine. If the chain has already snapped, a rebuilt engine with warranty is the only safe route for a Touareg worth over £8,000.

Don't Let Engine Failure Write Off Your Volkswagen Touareg 3.0 TDI V6
The Volkswagen Touareg 3.0 TDI V6 is a premium luxury SUV engine - but timing chain tensioner failure, DPF/EGR issues, and injector problems can turn your luxury SUV into a costly repair. Rebuilt engines through EnginesMarket carry a minimum 12-month unlimited-mileage warranty, with upgraded components addressing the original failure points. Compare prices from UK specialists today and preserve your Touareg investment without paying dealer premiums.
Compare rebuilt Volkswagen Touareg 3.0 TDI V6 engine prices
Important Information
Important Information
"All prices are indicative UK market ranges based on historical quote data and repair requests from our network of engine specialists. Dealer pricing is estimated based on published main dealer labour rates and genuine OEM parts pricing. Specialist pricing reflects actual quote data from EnginesMarket's UK network. Actual costs vary depending on damage severity, vehicle condition, variant, and workshop location within the UK. Use our free comparison tool to get tailored quotes for your specific Volkswagen Touareg 3.0 TDI V6. Every engine supplied through EnginesMarket carries a minimum 12-month unlimited mileage warranty - always confirm exact terms with your chosen supplier."
Volkswagen Touareg 3.0 TDI V6 Engine ReplacementFrequently Asked Questions
Question 1How much does a Volkswagen Touareg 3.0 TDI V6 engine replacement cost-
A Volkswagen Touareg 3.0 TDI V6 engine replacement typically costs between £3,200 and £7,500 for a reconditioned unit, depending on engine code, generation, and condition. Used units start from around £1,495, while reconditioned units range from £3,200 to £6,500. Supply and fit adds approximately £650-£910 in labour for an independent specialist - more for Gen 3 models with complex electronics.
- Used 3.0 TDI V6: £1,495-£4,500
- Reconditioned 3.0 TDI V6: £3,200-£6,500
- Rebuilt 3.0 TDI V6: £4,500-£9,500
- Gen 3 (DCXA/DCYC/DPY): higher-end pricing applies
Question 2What are the signs of timing chain tensioner failure in a Touareg 3.0 TDI V6-
The most common signs of timing chain tensioner failure in a Volkswagen Touareg 3.0 TDI V6 include a rattling noise on cold start lasting 1-3 seconds, the engine management light illuminating, and in advanced cases, the engine suddenly losing power or seizing completely. The P0016 and P0017 fault codes are strongly associated with timing chain stretch on CASA/CASB engines.
- Rattling noise on cold start (the primary warning sign)
- Engine management light with timing correlation codes
- Sudden loss of power or non-start condition
- Catastrophic engine failure if ignored
Question 3Is it worth replacing the engine in a Volkswagen Touareg 3.0 TDI V6-
Whether it's worth replacing the engine in a Volkswagen Touareg 3.0 TDI V6 depends on the car's value and condition. For Gen 2 Touareg 3.0 TDI V6 values above £8,000, a reconditioned engine with a 12-month warranty usually makes financial sense. For older Gen 1 Touareg 3.0 TDI V6 cars under £5,000, a used engine or preventative chain replacement may be more economical. For Gen 3 vehicles £20,000+, replacement cost is small relative to value.
- Gen 2 Touareg 3.0 TDI V6 (£8,000-£15,000): reconditioned/rebuilt is viable
- Gen 1 Touareg 3.0 TDI V6 (under £5,000): evaluate used engine or timing chain kit
- Gen 3 Touareg 3.0 TDI V6 (£20,000+): replacement cost is small relative to value
Question 4How long does a Volkswagen Touareg 3.0 TDI V6 engine replacement take-
A Volkswagen Touareg 3.0 TDI V6 engine replacement typically takes 2-4 days for a specialist workshop, due to the complexity of the 4Motion system and the need to remove the engine for timing chain work. Most supply-and-fit bookings can be completed within a week of ordering.
- 12-16 labour hours for Gen 1/2 Touareg 3.0 TDI V6
- 14-18 labour hours for Gen 3 Touareg 3.0 TDI V6 (additional electronics calibration)
- 4Motion system calibration adds time
Question 5What's the difference between the Touareg 3.0 TDI 204, 240, 245, and 286-
The difference is engine code, generation, and tuning specification. The Volkswagen Touareg 3.0 TDI 204 (CASD) produces 204hp and was introduced with the Gen 2 facelift. The 3.0 TDI 240 (CASA/CNRB) produces 240hp and was available across Gen 1 and Gen 2. The 3.0 TDI 245 (CRCA) produces 245hp and is a Gen 2 Euro 6 unit. The 3.0 TDI 286 (CVMD/DPY/DENA) produces 286hp and is the current-generation Gen 3 engine.
- 3.0 TDI 204 (CASD): 204hp, Gen 2 entry-level
- 3.0 TDI 240 (CASA/CNRB): 240hp, Gen 1/Gen 2 mid-range
- 3.0 TDI 245 (CRCA): 245hp, Gen 2 Euro 6
- 3.0 TDI 286 (CVMD/DPY/DENA): 286hp, Gen 3 flagship
Question 6Where is the engine code on a Volkswagen Touareg 3.0 TDI V6-
The Volkswagen Touareg 3.0 TDI V6 engine code is found in two places: on a sticker in the spare wheel well or the inside cover of the service book, and stamped on the engine block on the left front side under the high-pressure pump toothed belt. The code is also listed on the vehicle's V5C registration document. Common Touareg 3.0 TDI V6 codes include BKS, BUN, CASA, CASB, CASC, CASD, CATA, CNRB, CRCA, CVMD, DCXA, DCYC, DENA, and DPY.
- Check the data sticker in the spare wheel well or service book
- Look for the engine block stamp under the high-pressure pump (left front side)
- Your V5C registration document may list the code
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